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MPCNC: Epoxy-filled Connector

When I wired up the MPCNC’s tool length probe, I planned to reinforce the wiring with a dab of epoxy. What I didn’t notice in my enthusiasm, alas, was the opening from the rear to the front in each pin slot:

Epoxied connector - rear

Epoxied connector – rear

Which let the epoxy flow completely through the connector:

Epoxied connector - front

Epoxied connector – front

So I cut the mess off and applied heatstink tubing on each wire, just like I should have in the first place.

Now you know the rest of the story …

I really dislike pin headers as cable connectors, but that’s what the Protoneer CNC board uses:

MPCNC - Protoneer Wiring - SSR

MPCNC – Protoneer Wiring – SSR

It’ll be Good Enough if I don’t do anything else particularly stupid.

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Monthly Image: Snow-dusted Spider Silk

The recent bitter cold and gusty winds swirled a dry snowfall around our back patio, where it clung to the (otherwise invisible) spider silk strands on the cedar shakes:

Snow-dusted spider silk

Snow-dusted spider silk

It’d be Art if a human did it!

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Stainless Steel Water Bottle: FAIL

Although I repaired the spout a while ago, those water bottles were never satisfactory and saw very little use. A recent cabinet cleanout showed the “stainless steel” has passed beyond its best-used-by date:

Stainless steel water bottle - rust

Stainless steel water bottle – rust

With no regard for whether the patient would survive the operation, I peeled off its rubber foot and applied the Lesser Hammer:

Stainless steel water bottle - insulation

Stainless steel water bottle – insulation

The “insulation” seems to be a rigid urethane-like foam disk few millimeters thick on the bottom of the interior flask, with good old air around the sides.

The bottles never worked very well and now we know why.

Gone!

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Eyeglass Temple Re-re-repair

After three years, the temple screw on Mary’s oldest and most-battered “reading” glasses worked loose. A dab of low-strength Loctite should hold it in place forever more:

Reading glasses temple repair

Reading glasses temple repair

That brass stake pin certainly adds a Steampunk flair to the proceedings …

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MPCNC: Z Height Probe vs. Tempered Glass Sheet

Sliding the tempered glass sheet I used for the initial trials and B-size Spirograph plots under the Z height probe eliminated the plywood benchtop’s small-scale irregularities:

MPCNC - Z-probing glass plate

MPCNC – Z-probing glass plate

The first height map looks like a mountain sproinged right up through the glass:

ProbeArray-Glass-50

ProbeArray-Glass-50

More red-ish means increasing height, more blue-ish means increasing depth, although you can only see the negative signs along the left edge.

The Z axis leadscrew produces 400 step/mm for a “resolution” of 0.0025 mm. The bCNC map rounds to three places, which makes perfect sense to me; I doubt the absolute accuracy is any better than 0.1 mm on a good day with fair skies and a tailwind.

The peak of the mountain rises 0.35 mm above the terrain around it, so it barely counts as a minor distortion in the glass sheet. Overall, however, there’s a 0.6 mm difference from peak to valley, which would be enough to mess up a rigidly held pen tip pretty badly if you assumed the glass was perfectly flat and precisely aligned.

Rotating the glass around the X axis shows a matching, albeit shallower, dent on the other side:

ProbeArray-Glass-flip-50-2018-01-05

ProbeArray-Glass-flip-50-2018-01-05

For all its crudity, the probe seems to be returning reasonable results.

The obvious question: does it return consistent results?

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MPCNC: Z Height Probe

A little support pillar makes a printable holder for a small tactile pushbutton:

Z Axis Height Probe - solid model

Z Axis Height Probe – solid model

A(n) 0-80 brass washer epoxied atop the butt end of a P100-B1 pogo pin keeps the pin from falling out and provides a flat button pusher:

MPCNC - Simple Z probe - push plate

MPCNC – Simple Z probe – push plate

With the epoxy mostly cured, ease the pin off the tape, flip the whole affair over, shove the switch into position, realign vertically with point down, then let the epoxy finish curing with the washer held in place against the switch to ensure good alignment:

MPCNC - Simple Z probe - epoxy curing

MPCNC – Simple Z probe – epoxy curing

The brass tube ID is a sloppy fit around the pogo pin, but it’s also many pin diameters long and the position error isn’t worth worrying about.

Solder a cable, clamp it in the pen holder, attach to tool holder:

MPCNC - Simple Z probe - installed

MPCNC – Simple Z probe – installed

The pogo pin provides half a dozen millimeters of compliance,  letting the initial probe speed be much higher than the tactile pushbutton’s overshoot could survive, after which a low-speed probe produces a consistent result.

Unleashing bCNC’s Autolevel probe cycle:

MPCNC - Z-probing glass plate

MPCNC – Z-probing glass plate

Although the picture shows the MPCNC probing a glass plate, here’s the first height map taken from the bare workbench top with 100 mm grid spacing:

ProbeArray-100-2018-01-04

ProbeArray-100-2018-01-04

The ridge along the right side comes from a visible irregularity in the wood grain, so the numbers actually represent a physical reality.

Doing it with a 50 mm grid after re-probing the Z=0 level:

ProbeArray-50-2018-01-04

ProbeArray-50-2018-01-04

Eyeballometrically, the second plot is 0.2 mm higher than the first, but this requires a bit more study.

All in all, not bad for a first pass.

 

 

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MPCNC: Pen Holder Crunch

A few tweaks to the Customizable MPCNC Mount for Round Tools produces a Sakura Micron pen holder:

MPCNC - Sakura Pen Holder - Slic3r preview

MPCNC – Sakura Pen Holder – Slic3r preview

The pen body seats atop the holder, with its narrower snout inside the clamp, giving positive control of the point position:

MPCNC - Sakura in pen adapter

MPCNC – Sakura in pen adapter

Unfortunately, should one forget to zero the pen tip to the paper surface before starting a plot, Bad Things happen to good tips:

MPCNC - Sakura pen - crushed tip

MPCNC – Sakura pen – crushed tip

The holder really needs at least a few millimeters of compliance, as a fiber-tip pen makes a fairly delicate tool not intended for applying much force at all to anything.

But the holder might make a Z axis probe …

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