Sometimes, one of our homebrew streaming media players will emerge from reset without starting up properly. The system board LEDs blink more-or-less normally, but the WiFi activity monitor seems … odd. This post documents the results of some exploratory surgery hinting at a possible solution.
I set the router’s DHCP server to assign a fixed IP address to each of our homebrew streaming media players based on its MAC address. That seemed less horrible than setting a static IP address in each player’s configuration, although I could see advantages to either approach. For
streamer1, the player discussed here, the IP address is
192.168.1.101; that’s a non-routable address used only on our network behind the router.
During the Raspberry Pi’s boot, the default
/etc/rc.local script finds and displays its IP address:
_IP=$(hostname -I) || true if [ "$_IP" ]; then printf "My IP address is %s\n" "$_IP" fi
/var/log/boot log showed this after one boot:
--- snippage --- Starting LSB: Raise network interfaces.... --- [ OK ] Started LSB: Raise network interfaces.. Starting ifup for wlan0... [ OK ] Started ifup for wlan0. [ OK ] Reached target System Initialization. [ OK ] Listening on Avahi mDNS/DNS-SD Stack Activation Socket. --- [ OK ] Reached target Sockets. --- [ OK ] Reached target Basic System. Starting Avahi mDNS/DNS-SD Stack... Starting Regular background program processing daemon... [ OK ] Started Regular background program processing daemon. Starting dhcpcd on all interfaces... --- [ OK ] Started Avahi mDNS/DNS-SD Stack. --- [ OK ] Started dhcpcd on all interfaces. [ OK ] Reached target Network. --- Starting /etc/rc.local Compatibility... Starting Permit User Sessions... [ OK ] Reached target Network is Online. Starting LSB: Start NTP daemon... My IP address is 169.254.14.12 [ OK ] Started Permit User Sessions. connect: Network is unreachable [ OK ] Started /etc/rc.local Compatibility. Starting Terminate Plymouth Boot Screen... Starting Hold until boot process finishes up...
That mysterious IP address is a Link-local address, about which Wikipedia says: “If a host on an IEEE 802 (Ethernet) network cannot obtain a network address via DHCP, an address from 169.254.1.0 to 169.254.254.255 may be assigned pseudorandomly.”
So, having the router hand out IP addresses doesn’t quite work the way I expected. The Pi awards itself a link-local IP address before getting one from the DHCP server, presumably because the vast Linux startup Pachinko machine has a race condition. Alas, the pseudorandom LL address doesn’t fit in the 192.168.0.0/16 network handled by the router: the Pi can’t connect to the network.
My code in
/etc/rc.local starts the streaming player immediately after the default code displaying the IP address, thus joining the race condition: if the player starts up before the DCHP server assigns the proper IP address, it can’t connect to the music server out on the Interwebs. My code includes a retry loop with a five second delay which eventually connects, at least most of the time, but sometimes gets wedged.
The most reasonable fix seems to involve forcing a static address on each Raspberry Pi, so it can immediately connect to the network, without any negotiation, and get on with the business at hand.
Rather than configuring that in
/etc/network/interfaces as before, the New Hotness adds a stanza to
interface wlan0 static ip_address=192.168.1.101/8 static routers=192.168.1.1 static domain_name_servers=192.168.1.1
En passant, I killed off IPV6 with this line in
The router doesn’t support IPV6 and there’s no point in using it. Bonus: less log clutter. Double Bonus: startup happens faster!
All of which may help the NTP client update the system clock sooner, perhaps preventing time jumps like this:
2017-02-14 08:42:24,183 INFO: Player setup for: BR1 2017-02-14 08:42:24,184 INFO: Volume control knob: /dev/input/volume 2017-02-14 08:42:24,225 INFO: Starting mplayer on Ambient -> http://22.214.171.124:7331/maschinengeist.org.mp3 2017-02-14 08:42:27,175 INFO: Track name: [Arcticology - Nocturnal Sounds] 2017-02-14 08:42:27,194 INFO: Track unmuted 2017-02-15 04:25:00,386 INFO: Track name: [Oöphoi - Suspended Matter] 2017-02-15 04:25:00,413 INFO: Track unmuted
The timestamps in the first five lines date back to the previous shutdown. The Pi remains plugged in and powered while it’s reset, which apparently preserves the system clock variables, albeit without a hardware clock ticking along: time stands still between shutdown and restart.
In this case, the IP address situation worked itself out before the player started, but the NTP clock reset on the sixth line happened at least three seconds after the log began.
This chunk of
/var/log/syslog has more detail:
highlight="1,5,6,7,8,15,21"] Feb 14 08:42:24 streamer1 dhcpcd: wlan0: leased 192.168.1.101 for 86400 seconds Feb 14 08:42:24 streamer1 dhcpcd: wlan0: adding route to 192.168.1.0/24 Feb 14 08:42:24 streamer1 dhcpcd: wlan0: adding default route via 192.168.1.1 Feb 14 08:42:24 streamer1 avahi-daemon: Registering new address record for 192.168.1.101 on wlan0.IPv4. Feb 14 08:42:24 streamer1 dhcpcd: wlan0: deleting route to 169.254.0.0/16 Feb 14 08:42:24 streamer1 avahi-daemon: Withdrawing address record for 169.254.14.12 on wlan0. Feb 14 08:42:24 streamer1 avahi-daemon: Leaving mDNS multicast group on interface wlan0.IPv4 with address 169.254.14.12. Feb 14 08:42:24 streamer1 avahi-daemon: Joining mDNS multicast group on interface wlan0.IPv4 with address 192.168.1.101. Feb 14 08:42:25 streamer1 dhcpcd: wlan0: no IPv6 Routers available Feb 14 08:42:25 streamer1 ntpd_intres: DNS 0.debian.pool.ntp.org -> 126.96.36.199 Feb 14 08:42:25 streamer1 ntpd_intres: DNS 1.debian.pool.ntp.org -> 188.8.131.52 Feb 14 08:42:25 streamer1 ntpd_intres: DNS 2.debian.pool.ntp.org -> 184.108.40.206 Feb 14 08:42:25 streamer1 ntpd_intres: DNS 3.debian.pool.ntp.org -> 220.127.116.11 Feb 14 08:42:26 streamer1 ntpd: Listen normally on 6 wlan0 192.168.1.101 UDP 123 Feb 14 08:42:26 streamer1 ntpd: Deleting interface #3 wlan0, 169.254.14.12#123, interface stats: received=0, sent=0, dropped=4, active_time=3 secs Feb 14 08:42:26 streamer1 ntpd: 18.104.22.168 interface 169.254.14.12 -> (none) Feb 14 08:42:26 streamer1 ntpd: 22.214.171.124 interface 169.254.14.12 -> (none) Feb 14 08:42:26 streamer1 ntpd: 126.96.36.199 interface 169.254.14.12 -> (none) Feb 14 08:42:26 streamer1 ntpd: 188.8.131.52 interface 169.254.14.12 -> (none) Feb 14 08:42:26 streamer1 ntpd: peers refreshed Feb 15 04:20:10 streamer1 systemd: Time has been changed [/sourcecode]
Given the timestamp resolution, NTP (or systemd) apparently resets the clock three seconds after the IP address changes. That may be as good as it gets, if only because the NTP daemon must find its servers, evaluate their status, then whack the local clock.
After forcing the static address, things look better, but it’s too soon to be sure. Many things can clobber streaming, not all of which happen on this side of our router.
The plug had a rather large cable entry that cried out for a touch of brass:
Fancy plugs have a helical spring strain relief insert about the size & shape of that brass snout; might have to buy me some fancy plugs.
This time, I got the alignment right by clamping everything in the lathe while the epoxy cured:
I flipped the drill end-for-end, which was surely unnecessary.
It’s now sitting on the kitchen table, providing a bit of light during supper while I wait for a WS2812 controller failure. Again.
The other side shows where the ink stopped seeping under the silicone:
I don’t know if I melted the side of the LED or if it came that way, but, oddly, there’s no leakage on that side.
This LED matches the layout of Josh’s “crappy” LEDs, as does the entire lot below, although I suspect that’s more coincidence than anything else; there aren’t that many different layouts around.
Flushed with success, so to speak, I ran the Sharpie around all the unused LEDs from that order:
I tested the process on the three LEDs in front, then wiped the ink off with denatured alcohol.
A closer look shows the ink all around the silicone-to-case border, with plenty of opportunity to seep in:
After wiping the ink off, none of the 31 unused LEDs showed any sign of poor sealing.
I haven’t been keeping good records of the failures, but right now I have twelve functional WS2812 LEDs attached to various glass doodads. That leaves 7-ish failed LEDs out of the 15-ish with long term use (not counting four recent replacements).
In round numbers, that’s a 50% failure rate…
I should wire up the remaining sheet of LEDs as a test fixture, let them cook for a while, and see what happens.
Custom-trimmed icicles festoon a tree trunk lodged over the crumbling Red Oaks Mill dam:
Last September those logs were in the same position:
The lighter debris comes and goes at the whim of the waters.
The sprayward side of this branch must have an inch of ice wrapped around it:
A quiet day for a walk…
These guys looked completely disgusted with the situation:
They’re about 130 feet away in a heavy snowstorm that eventually deposited about a foot of wet snow on the area.
The top rail really does slant downward: the tenon on the right end broke and fell out of the mortise.
The DSC-H5 carries the 1.7× teleadapter, zoomed all the way tight through two layers of 1955-ish window glass, hand-held, braced against the pane.
The day before that snowstorm, we biked 18 miles out-and-back over the Walkway in beautiful, sunny, mid-50s (°F) weather:
We ride when we can and shovel when we must!
A length of aluminum hex bar became a nice 10-32 screw trimmer:
The hex neatly fits a 5/8 inch wrench, so I can tighten the jam nuts enough to run the lathe forward, part off the screw, and clean up the end just fine.
Unfortunately, the second test cut didn’t work nearly so well:
With the cross-slide gib adjusted to the snug side of easy, the cut put enough pressure on the parting tool to lift the way on the tailstock side about 4 mil = 0.1 mm. The parting tool submarined under the cut, dislodged the fixture, and didn’t quite stall the motor while the chuck jaws ate into the aluminum.
Well, that was a learning experience.
After tightening the cross-slide gib to the far side of hard-to-turn:
- Put a longer screw in the fixture
- Grab it in the tailstock drill chuck
- Crunch the hex end of the fixture in the spindle chuck
- Remove the screw through the spindle (*)
- Put a slight taper on the end of the fixture threads with a center drill
- Deploy the live center to support the fixture
Turns out that angling the bit by 10° dramatically reduces chatter. If I had BR and BL turning tools, I’d be using them with the QCTP set to 0°, but they weren’t included in the set that came with the lathe.
It’s a good thing I’m not fussy about the diameter of that cylindrical section:
I knew the craptastic lathe ways needed, mmmm, improvement and it’s about time to do something.
(*) By concatenating all my ¼ inch socket extension bars into an absurd noodle capped with square-to-hex adapter holding a Philips bit.
Those ugly square cable clips cried out for a cylindrical version:
Which prompted a nice button:
Which suggested the square version needed some softening:
Apart from the base plate thickness, all the dimensions scale from the cable OD; I’ll be unsurprised to discover small cables don’t produce enough base area for good long-term foam tape adhesion. Maybe the base must have a minimum size or area?
I won’t replace the ones already on the saw, but these will look better on the next project…
The OpenSCAD source code as a GitHub Gist: