The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Science

If you measure something often enough, it becomes science

  • PolyDryer Humidity: September

    PolyDryer Humidity: September

    After six months to see how much moisture entered from the 50%RH (±5%RH) basement air:

    2026-09-07
    Filament%RHWeight – gWt gain – gGain %
    PETG White2656.26.212.4%Gel
    PETG Black2857.37.314.6%Gel
    PETG Orange3454.14.18.2%Alumina
    PETG Clear3754.44.48.8%Alumina
    PETG-CF Blue3854.04.08.0%Alumina
    PETG-CF Gray3456.46.412.8%Gel
    PETG-CF Black2556.36.312.6%Gel
    PETG Blue3855.95.911.8%Alumina
    TPU Clear3456.36.312.6%Alumina
    TPU Black3255.25.210.4%Alumina

    Sorted by relative humidity:

    PETG-CF Black2556.36.312.6%Gel
    PETG White2656.26.212.4%Gel
    PETG Black2857.37.314.6%Gel
    TPU Black3255.25.210.4%Alumina
    PETG Orange3454.14.18.2%Alumina
    PETG-CF Gray3456.46.412.8%Gel
    TPU Clear3456.36.312.6%Alumina
    PETG Clear3754.44.48.8%Alumina
    PETG-CF Blue3854.04.08.0%Alumina
    PETG Blue3855.95.911.8%Alumina

    Fairly obviously, there is no correlation between the humidity level and the amount of adsorbed water.

    The silica gel beads were rather dark, not that that means much:

    Silica Gel beads - 2026-09-07
    Silica Gel beads – 2026-09-07

    All the boxes now contain 50 g of alumina beads.

  • Yellowjacket Nest

    Yellowjacket Nest

    Although I’d sealed the cracks around the front door after the previous Yellowjacket encounter, a cloud of Yellowjackets revealed their queen had set up housekeeping between two plants in front of our house. I donned my beekeeper suit, sprayed the obvious entrances with wasp killer, then repeated the dose over the next several days until, as Khruschev apparently didn’t say, the survivors envied the dead.

    The nest was about a foot in diameter, with the top slightly above ground level and bonded into the leaf / mulch layer:

    Yellowjacket wasp nest - top overview
    Yellowjacket wasp nest – top overview

    It had two active layers below the top (positioned upside-down here):

    Yellowjacket wasp nest - side view
    Yellowjacket wasp nest – side view

    The bottom view gives a better idea of its extent:

    Yellowjacket wasp nest - bottom overview
    Yellowjacket wasp nest – bottom overview

    I know nothing of wasp nest building, but if they’re similar to honeybees, then the much larger cells in the disk were intended to raise overwintering queens to start new nests next spring:

    Yellowjacket wasp nest - new cell structure
    Yellowjacket wasp nest – new cell structure

    The longer capped cells sticking out beyond the others may raise the few drones required to mate with queens from other nests:

    Yellowjacket wasp nest - capped cells
    Yellowjacket wasp nest – capped cells

    That’s a fly over on the left; the scavengers wasted no time getting in there for the (perhaps still poisonous) goodies.

    My wasp identification skillz are weak, but this looks like an American Yellowjacket:

    Yellowjacket wasp nest - wasp dorsal view
    Yellowjacket wasp nest – wasp dorsal view

    The definitive test requires going face-to-face with a wasp to find the three dots on a German Yellowjacket.

    However, all yellowjackets wear yellow-and-black livery and that’s enough ID for me!

  • Jumping Spider

    Jumping Spider

    If Jumping Spiders like this one were much larger than 5 mm, they’d be terrifying:

    Jumping Spider
    Jumping Spider

    It appeared atop a trash can and, as with all Jumping Spiders, it’s here or there without being anywhere in between.

    I eased the trash bag inside, gently lowered the lid, bade it happy hunting, and we parted on good terms.

  • E-Bike Brake Sensor Bench Check

    E-Bike Brake Sensor Bench Check

    A pair of brake sensors with LED indicators arrived and should improve the situation on Mary’s bike.

    The connector pinout, as seen looking into the jack on the controller side of the cable:

    Bafang Brake Sensor pinout
    Bafang Brake Sensor pinout

    Of course, one cannot depend on color codes, but now we know it uses a 5 V supply. Some rummaging produced a suitable (“Julet”) connector, a cutoff USB cable, and a USB power supply:

    Tour Easy LED brake sensor - bench test harness
    Tour Easy LED brake sensor – bench test harness

    You’ll note the sensor’s signal wire is blue, not white, but red = 5 VDC and black = common on both sides of the splice. This is not to be sniffed at.

    With the disk magnet (supplied with the sensors) oriented edgewise to the sensor, so the magnetic field is largely cancelled, the maximum separation allowing the sensor to remain On is about 7 mm:

    Tour Easy LED brake sensor - edge - max ON
    Tour Easy LED brake sensor – edge – max ON

    The minimum distance allowing it to be Off is 8 mm:

    Tour Easy LED brake sensor - edge - min OFF
    Tour Easy LED brake sensor – edge – min OFF

    Orienting the disk face-on to the sensor increases the distances, because the magnetic field is not cancelled out in that direction. Similarly, positioning the magnet either above or below the plane of the sensor changes the results.

    The maximum On distance is now 20 mm:

    Tour Easy LED brake sensor - side - max ON
    Tour Easy LED brake sensor – side – max ON

    The minimum Off distance is 22 mm:

    Tour Easy LED brake sensor - side - min OFF
    Tour Easy LED brake sensor – side – min OFF

    The other magnet has a similar field strength and the other sensor responds at nearly the same distances, so they’re reasonably matched.

    The LEDs are, however, not well matched: one sensor is much brighter than the other. I only have one connector, so I cannot show both in the same picture. These pictures have the same exposure (1/120 s and f/1.7), with the top sensor appearing in the previous pictures:

    E-bike Brake Sensors - LED Brightness comparison
    E-bike Brake Sensors – LED Brightness comparison

    The red LEDs show a similar difference. I’m certain this doesn’t rise to the level of a warranty claim, because, hey, maybe the brighter one should be dimmer.

    Now, to fit them on Mary’s bike …

  • Water Heater Anode Rod Replacement

    Water Heater Anode Rod Replacement

    The Bradford White AeroTherm heat pump water heater that Came With The House™ has been running for three years. Based on previous experience with the same City of Poughkeepsie water, it was time for a look at the anode rod.

    Which, as always, required the Greatest Ratchet with a foot of extensions getting the 1-1/16 inch socket down to the rod:

    Water Heater Powered Anode - socket wrench
    Water Heater Powered Anode – socket wrench

    Remember to:

    • Turn off the water heater power
    • Shut off the inlet and outlet valves
    • Open the drain valve to relieve the tank pressure
    • Only then loosen the anode rod

    Seeing the first few inches justified extracting the rod:

    Water Heater Powered Anode - old rod top
    Water Heater Powered Anode – old rod top

    Due to low overhead clearance and inauspicious pipe locations, I had to hacksaw the bottom third off to extract the rod:

    Water Heater Powered Anode - old rod overview
    Water Heater Powered Anode – old rod overview

    Water Heater Powered Anode - old rod bottom
    Water Heater Powered Anode – old rod bottom

    With the rod out, draining a few gallons of water into a pan didn’t produce any notable gravel, so I didn’t do a complete flush. Much to my delight, the drain has a ball valve!

    Given that this is a fancy water heater and I no longer regard anode rod maintenance as a fun-filled activity, I installed a Corro-Protec powered anode rod for cathodic protection without all the crud:

    Water Heater Powered Anode - Corro-Protec parts
    Water Heater Powered Anode – Corro-Protec parts

    The wall wart proclaims 15 mA with a green LED indicating it’s hard at work:

    Water Heater Powered Anode - Corro-Protec wall wart
    Water Heater Powered Anode – Corro-Protec wall wart

    The data plate on the back reports 24VDC 15mA, but, being me, I poked at it with a handful of resistors:

    Corro-Protec power supply measurements
    Corro-Protec power supply measurements

    The electronics could be as simple as a 24 VDC wall wart feeding a 425 Ω series resistor and a transistor switch lighting the LED for currents a little over 6 mA.

    A quick ohmmeter check shows the powered rod electrode is open-circuit with respect to the tank, as it should be without much applied voltage. Applying +24 VDC from the wall wart drives 15 mA into the water: the rod is hard at work.

    I’ll take a look at it in a year or so just to see what’s going on in there …

  • Bee Tunnel Nests: Emergence

    Bee Tunnel Nests: Emergence

    On rare occasions I see a small bee or wasp investigating the bamboo tunnel nests at the windows:

    Bee Tunnel Nest - wasp investigating
    Bee Tunnel Nest – wasp investigating

    Several of the tubes filled & sealed in early June have served their purpose:

    Bee Tunnel Nest - Small A
    Bee Tunnel Nest – Small A

    Bamboo tubes have a paper-thin liner around the edge, but the mud-sealed tubes have obvious small holes chewed through the end caps:

    Bee Tunnel Nest - Small B
    Bee Tunnel Nest – Small B

    My assumption that various insects would pick their favorite tube from the assortment seems to be working:

    Bee Tunnel Nest - Small C
    Bee Tunnel Nest – Small C

    The medium and large tubes haven’t seen much traffic:

    Bee Tunnel Nest - Medium
    Bee Tunnel Nest – Medium

    We’re glad to help!

  • New Wildlife

    New Wildlife

    An inch-long Praying Mantis stood guard on a carton delivered to the front door:

    Praying Mantis - early instar
    Praying Mantis – early instar

    We hope to see many more of its kind.

    Two views of a one-turn snail found on a lettuce leaf from the garden:

    • One-turn Snail - right side
    • One-turn Snail - left side

    Mary has developed a Zero-Tolerance Policy for snails & slugs, so this one must start over again from the bottom of the food chain.

    With sparrows excluded, the House Wrens eventually began setting up their second nest of the season, with the male proclaiming both he and his lady’s chosen nest are the best in the land:

    • House Wren - second nesting - 2026-06-30
    • House Wren - second nest - 2026-06-30

    Wrens are on our Most Favored Critter list!

    Previous encounters with their ancestors and relatives: