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After about eight years and a similar failure last year, this came as no surprise: It’s a W5W “parking light” in the same fixture as the melty halogen high-beam bulbs (used as daytime running lights at half power), so it gets toasted on those occasions when we drive somewhere. The adhesive holding the LED strip…
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Splice the laser leads to the plug and cover the evidence
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There’s not much friction involved and a stiff fit is what you really want
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The slab sides neither stick out the top nor leave gaps in the corner
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Fitting the mount into that curved corner requires a model of the electronics pod
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The initial overshoot might be 0.25 mm
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The coil gap is full of nicely oriented magnetic particles
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Perfectly square corners have no problem at any speed
The Smell of Molten Projects in the Morning 