Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.
The pedal on one of Mary’s Kenmore Model 158 sewing machines lost most of its speed control abilities, which past experience has shown indicates its carbon / graphite disks have deteriorated. Fortunately, I still have a supply of disks from the Crash Test Dummy machine and have gotten pretty good at dismantling the pedal housing.
While I had the pedal apart, I filed the brass contact plates smooth again:
Kenmore 158 Pedal – graphite disk contact
Most of the deterioration happens within half a dozen disks snuggled up against those contacts, a few more on the other end of the stack against the graphite button applying the pressure, and an occasional grimy disk in the middle of the stack.
I filled both stacks flush to the top of the ceramic housing, then removed one disk from each to let the brass contacts slightly compress the stacks:
Kenmore 158 Pedal – graphite disk refill
A quick test showed the control range started a bit too fast, so I removed one more disk from the stacks, buttoned it up, and it’s all good again: a slow start with a good range.
A loud crack during a windy thunderstorm announced this mess:
Driveway branch – as fallen
Some deft bow saw work cut it down to size:
Driveway branch – trimmed
Whereupon our neighbor arrived home and we dragged the carcass off the driveway.
Fortunately, it missed everything important, as have several recent branch falls in our yard. The same cannot be said for the many downed trees around the immediate area from recent storms; some folks are hurtin’ bad.
We’ve been using it daily ever since and it spends most of its life drip-drying in the dish drainer. I added a third opening to the cheerful orange measuring spoon holder just for the slicer.
A few weeks ago I noticed corrosion once again growing on the handle:
Cheese Slicer – epoxy coat – corrosion – detail
I think the rot comes from water diffusing through the epoxy, rather than gross leaks through damage or pinholes. The tip of the handle has the most corrosion, probably due to the water drop hanging there, even though it also has the thickest epoxy coating: it cured with the handle pointing downward.