The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Tag: Repairs

If it used to work, it can work again

  • Kenmore 158: Bobbin Winder Tires

    The bobbin winder atop the Kenmore 158 sewing machine has a rubber tire that contacts a ribbed ring on the inside surface of the handwheel; the clutch knob disengages the main shaft and you run the motor at top speed. As you’d expect, both age and wear take their toll on the rubber, to the extent that the winder on Mary’s machine stopped turning. I swapped it for the slightly less decrepit winder on the Crash Test Dummy, but that was obviously a stop-gap measure.

    I mistakenly thought the metal wheel consisted of two plates that clamped a rubber disk in place, with no possibility of removal:

    Bobbin Winder - old tire
    Bobbin Winder – old tire

    The fact that the spare parts list didn’t include the rubber disk helped convince me.

    Eventually, I stumbled over replacement “tires” on, of course, eBay that suggested how to dismount them:

    Bobbin Winder - wheel and tires
    Bobbin Winder – wheel and tires

    Yup, that sucker slides right off.

    Anyhow, the replacements seem to be standard industrial O-rings, rather than the original tire with a flattened rim:

    Bobbin Winder - old vs new tire
    Bobbin Winder – old vs new tire

    The new tires measure 28.94 mm OD on the bench (I don’t trust that last digit, either) and 29.56 mm OD installed. The (hardened and cracked) old tires measure 29.94, 30.06, and 30.28 mm OD on the bench; that’s a radius anywhere from 0.2 mm to 0.4 mm larger. The winder’s mounting screws provide a very small adjustment range that helps a bit.

    Knowing that I needed an O-ring, I checked the assortment of “standard size” O-rings I bought many, many years ago, which once again failed to offer up anything suitable. To the best of my knowledge, that kit has never had the right size; apparently, every application uses a different standard.

    The O-ring definitely puts less rubber on the handwheel than the tire, but seems to drive the bobbin winder well enough to fill a handful of bobbins without any of the previous drama.

  • End and Beginning of the Computer Glasses

    Having repaired these once before, I wasn’t too surprised when this happened:

    Eyeglasses - broken nose bridge wire
    Eyeglasses – broken nose bridge wire

    Evidently the “titanium” has fatigued, because the repair lasted barely nine months.

    Rather than try to fix them again, I sent my new prescriptions halfway around the planet and, a bit under two weeks later, had three glasses: normal, computer, and sun. This time, I went with 38 mm tall lenses, a heavier nose bridge, and traditional aviator sunglasses.

    For the record, the regular prescription was:

    Normal prescription - 2014-12

    Tweaking that by +0.75 diopter on the sphere puts my far point focus on the monitors across the desk and backing -0.75 diopter from the adder keeps the same near-point reading correction:

    Computer prescription - 2014-12
    Computer prescription – 2014-12

    They’re all no-line progressive bifocals made from 1.57 high-index plastic with anti-reflection coating, for a grand total of $135 delivered.

    That being only slightly more than the estimated cost of fixing one broken Silhouette frame temple, Mary will try living in the future, too.

  • Dell U2711 Monitor vs. Displayport Cable

    Part of the flailing about while working around the Ubuntu video driver update glitch included blindly swapping a Displayport cable, which triggered another failure after everything settled down: the (empty) DVD drive’s activity light remained dimly lit with the PC off and both monitors in power-save mode. Unplugging the PC’s power cord extinguished all the internal LEDs on the system board, but left the drive light shining the same dim green. Disconnecting the USB cables to the monitors (they both have USB hubs) had no effect. Unplugging the monitors extinguished the LED after a bit. Unplugging one of the Displayport cables turned it off instantly, which was a clue that took a while to recognize.

    Worse, the landscape monitor, a year-old Dell U2711, now refused to wake up from power-save mode during boot, even when it was the only monitor connected to the PC. Searching with an assortment of relevant keywords produced several interesting results, including a lengthy Dell support forum thread, all suggesting a deeper and surprisingly longstanding problem with Displayport connections on big Dell monitors.

    I knew most of the remedies weren’t relevant, because this failure happened while the BIOS felt around to identify the monitors: not a driver issue (not in effect yet), not a Windows issue (fer shure!), not a Linux issue, and not a BIOS configuration issue (nothing changed, plus Dell doesn’t allow much configuration).

    It turns out that the original pair of Displayport cables bore Amphenol logos on the connector shells and cable. One of the replacements was a Genuine eBay cable from halfway around the planet, bearing no markings of any sort. Given the hints in those search hits, I discovered that the Amphenol-branded cables did not carry pin 20 between the connectors, but the eBay cables did: just a little something extra from eBay!

    Installing the two Amphenol cables extinguished the DVD drive light by preventing the monitor standby power from backfeeding the PC through the video card and the monitor woke up correctly on the next two boots. Whether that will permanently cure the startup problem remains to be seen, as it was somewhat intermittent with the wrong cable and the forum threads suggest that the monitor will continue to work for a while before failing again.

    While pondering all that, I severed the pin 20 connection in one of the eBay cables, just to have a different cable in hand. This diagram from the Wikipedia article, with pin 20 highlighted, shows it sitting under the longer blank section above one of the keys:

    DisplayPort Connector - pin 20 highlight
    DisplayPort Connector – pin 20 highlight

    The connector shell has snap latches that succumb to gentle prying with a razor knife, revealing the hot-melt-glue potted interior, with the orange wire snaking away from pin 20 at the top of the other side:

    DP connector - latch side
    DP connector – latch side

    One snip, a bit of prying to extract the end from the glue, and it’s ready to be buttoned up again:

    DP connector - pin 20 wire cut
    DP connector – pin 20 wire cut

    Both Amphenol cables and the modified eBay cable now have labels noting that they do not connect pin 20. We’ll see if that makes any difference…

     

     

     

  • Fixing Ubuntu’s nVidia Driver Update Glitch

    So there’s been a conflict between Ubuntu’s kernel update procedure (which has trouble with non-GPL kernel modules) and the nVidia proprietary drivers (which you must use in order to Make Things Work). Ever since 14.04LTS came out, some-but-not-all kernel updates have produced anything from no problem at all to a totally broken system requiring esoteric manual tweakage that shouldn’t be expected of mere mortals.

    You know it’s a problem when one of the many bug reports starts out thusly:

    This bug affects 2593 people

    Bug Description

    **WARNING:** This bug has been widely reported and has *many* automatic subscribers. Please be considerate.

    The most recent update to my desktop box clobbered it hard enough that the landscape display didn’t start up properly and the portrait display wasn’t rotated. The same update to other boxes seems to have worked, but that may be a set of unwarranted assumptions; the boxes simply haven’t displayed any obvious symptoms.

    After having to fix this mess every now and again over the last year, this worked:

    sudo apt-get install --reinstall nvidia-331-uvm
    

    As nearly as I can tell, reinstalling any nVidia package that’s already installed simply retriggers the failing step, resulting in a clean and workable installation. There’s apparently something wrong with the Dynamic Kernel Module Support structure that works the second time around, but I have no idea (and little interest) about the details.

    However, that “fix” required this sequence:

    • Boot the rescue session from the Grub menu
    • Activate networking
    • Clean out any broken packages
    • Drop to a root shell prompt
    • Do the apt-get dance
    • Power off
    • Unplug the portrait montitor’s Displayport cable
    • Boot to the BIOS settings to force-start the landscape monitor
    • Power off
    • Reconnect the portrait monitor
    • Reboot into Xubuntu as usual
    • Reset the monitor positions
    • Reload the desktop backgrounds

    Now, at least, all that’s written down where I can refer to it the next time this happens… on a separate laptop, of course.

    This has been happening for nigh onto a year in what Ubuntu charmingly calls a “long term support” release.

  • Incandescent Bulb Lifetime

    One of the four 40 W bulbs in the classic 1955 fixture over the front bathroom mirror burned out, leading to this discovery:

    40 W bulb - lifetime
    40 W bulb – lifetime

    Yup, I installed that bulb in late September 1998, when we repainted that bathroom (for the first time since the original owners painted it in 1955). Getting a decade and a half from an incandescent bulb in regular use ain’t all that bad, sez I. Two other bulbs appeared in mid 2014, replacing bulbs with barely 6 years of service. Inexplicably, the third bulb has no date; I must be slipping.

    Having burned through the 40 W bulb stash, I put two 60 W incandescents in the center sockets, leaving me with four new-old-stock bulbs on the shelf. Might be a lifetime supply for this house…

  • Xubuntu vs. Gnome Keyring Redux

    Once again, another Xubuntu desktop box started having troubles with the Gnome keyring manager, with baffling symptoms including a request for a password you don’t know and forgetting passwords you’ve entered correctly.

    The solution, much as before, requires at least some of:

    • Auto-start Gnome services: Session & Startup -> Advanced -> ×
    • Find and delete the keyrings directory: this time it was ~/.gnome2/keyrings
    • Tweak the contents of /etc/xdg/autostart/gnome-keyring-pkcs11.desktop
    • Reboot that sucker
    • Enter passwords as needed, which should be The Last Time you must do that

    This keyring problem remains a problem after all these years, because … I haven’t a clue.

    At least now I have a list of things to try, which should might reduce the hassle next time around.

  • The Bigger the Blob, the Better the Job

    Found outside the local Kohl’s department store:

    Welded hand rail joint
    Welded hand rail joint

    In all fairness, I don’t know how you’d weld a decent joint in a situation like that, without far more prep work than seems appropriate. There’s not much metal in those tubes for proper grinding and fishmouthing.

    The handrail may not be long for this world: the bottom few inches of many posts have corroded to the vanishing point due all the salt applied to the pavement…