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Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Bike Rack Tray Holder: Small Version

Mary wanted to haul seedlings started in half-gallon milk bottles to their destination and I figured they shouldn’t slide around while being transported:

Milk bottle seedling starter carrier
Milk bottle seedling starter carrier

That’s a half-width drawer from the same salvaged collection that produced the Bike Rack Tray Holder and a few minutes with LightBurn adapted the wider cardboard bike rack mount to fit the narrower drawer:

Bike Rack Tray Holder - small - LightBurn layout
Bike Rack Tray Holder – small – LightBurn layout

Basically, use Node Edit to delete the horizontal lines, move the sides inward by half the difference of the drawer widths, then draw a few short lines to close the gaps.

Hot-melt gluing four layers of cardboard with crossed corrugations, plus three flat bottom layers, got it done:

Bike Rack Tray Holder - small drawer - installed
Bike Rack Tray Holder – small drawer – installed

Those are the same stretchy TPU straps, with an additional link on each rear chain to compensate for the slightly higher block mount and a slightly narrower front block to fit in the slightly narrower drawer handle:

Bike Rack Tray Holder - half-width drawer straps
Bike Rack Tray Holder – half-width drawer straps

Of course, the only way to know what didn’t fit was to make a pair of the original ones, try them on for size, then adapt the OpenSCAD code accordingly.

That was surprisingly easy …

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