Garden Hose Valve Wrench: Reinforced

After five gardening seasons, my simple 3D printed wrench broke:

Hose Valve Knob - fractured
Hose Valve Knob – fractured

Although Jason’s comment suggesting carbon-fiber reinforcing rods didn’t prompt me to lay in a stock, ordinary music wire should serve the same purpose:

Hose Valve Knob - cut pins
Hose Valve Knob – cut pins

The pins are 1.6 mm diameter and 20 mm long, chopped off with hardened diagonal cutters. Next time, I must (remember to) grind the ends flat.

The solid model needs holes in appropriate spots:

Hose Valve Knob - Reinforced - Slic3r
Hose Valve Knob – Reinforced – Slic3r

Yes, I’m going to put round pins in square holes, without drilling the holes to the proper diameter: no epoxy, no adhesive, just 20 mm of pure friction.

The drill press aligns the pins:

Hose Valve Knob - pin ready
Hose Valve Knob – pin ready

And rams them about halfway down:

Hose Valve Knob - pin midway
Hose Valve Knob – pin midway

Close the chuck jaws and shove them flush with the surface:

Hose Valve Knob - pins installed
Hose Valve Knob – pins installed

You can see the pins and their solid plastic shells through the wrench stem:

Hose Valve Knob - assembled
Hose Valve Knob – assembled

Early testing shows the reinforced wrench works just as well as the previous version, even on some new valves sporting different handles, with an equally sloppy fit for all. No surprise: I just poked holes in the existing model and left all the other dimensions alone.

The OpenSCAD source code as a GitHub Gist:

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