The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Oddities

Who’d’a thunk it?

  • Pine Pollen Season

    Pine Pollen Season

    When the driveway runs yellow in the rain, it’s pine pollen season:

    Pine Pollen Season - Driveway Flow
    Pine Pollen Season – Driveway Flow

    Our robot vacuum snuffles up quite a collection of dust:

    Pine Pollen Season - vac filter B
    Pine Pollen Season – vac filter B

    Peeling a layer of the usual fuzz off the filter reveals the pollen:

    Pine Pollen Season - vac filter A
    Pine Pollen Season – vac filter A

    This, too, shall pass and my eyes will rejoice.

  • Paracord Hot Knife

    Paracord Hot Knife

    An upcoming project calls for cutting dozens of lengths from a spool of 550 (pound tensile strength) all-nylon paracord, which means I must also heat-seal the ends. Cold-cutting paracord always produces wildly fraying ends, so I got primal on an old soldering iron tip:

    Paracord cutting - flattened soldering iron tip
    Paracord cutting – flattened soldering iron tip

    Bashed into a flattish blade, it does a Good Enough job of hot-cutting paracord and sealing the end in one operation:

    Paracord cutting - results
    Paracord cutting – results

    Setting the iron to 425 °C = 800 °F quickly produces reasonably clean and thoroughly sealed cut ends.

    Obviously, I need more practice.

    Yes, I tried laser cutting the paracord. Yes, it works great, makes a perfectly flat cut, and heat-seals both ends, but it also makes no sense whatsoever without a fixture holding a dozen or so premeasured lengths in a straight line. No, I’m not doing that.

  • OMTech 60 W Laser: Expanded Clutter Space

    OMTech 60 W Laser: Expanded Clutter Space

    The OMTech laser manual specifically warns against allowing clutter to accumulate atop the cabinet:

    It is highly recommended to have an extra work table nearby in order to avoid placing objects on or directly adjacent to the machine, which could become a fire or laser hazard.

    OMTech USB570c Cabinet Laser Engraver User Manual

    The Basement Shop lacks the floor space for their recommended “extra work table”, so the laser cabinet now sports a pair of wings:

    OMTech Laser - side shelf - end view
    OMTech Laser – side shelf – end view

    They’re a pair of those battered maple shelves, cut to fit the length of the cabinet:

    OMTech Laser - side shelf
    OMTech Laser – side shelf

    They’re a convenient 9 inches wide, just right for general clutter. That stubby screwdriver encroaching on the lid shows I haven’t been entirely successful.

    Each white shelf bracket has three self-tapping machine screws driven into the wood and a single 4 mm SHCS through a hole drilled into the cabinet with a nyloc nut & washer on the inside. If I understand the somewhat abbreviated instruction sticker correctly, I installed them upside-down in order to put the longer end under the wood where it would do the most good; they’re entirely rigid enough for the purpose.

    Some of the same indoor urethane finish I slobbered on the gate signs tidied the sawed ends.

  • 3D Elephant Head

    3D Elephant Head

    Sometimes you gotta make silly things:

    Trotec laser-cut elephant
    Trotec laser-cut elephant

    It’s cut from 3 mm MDF, rather than the fancy Trotec Eco 1 mm cellulose sheet they recommend, which required embiggening the mounting slots in all the pieces.

    It served as good, albeit tedious, practice for my atrophied GUI alignment and editing skilz.

  • Gentec ED-200 Optical Joulemeter: Oscilloscope Comparison

    Gentec ED-200 Optical Joulemeter: Oscilloscope Comparison

    The little DSO-150 oscilloscope has a 1 MΩ || 20 pF input with a 200 kHz bandwidth that should be entirely adequate for the OMTech laser’s millisecond-scale modulation signals from the Gentec ED-200 Optical Joulemeter. There is, however, only one way to be sure:

    Gentec ED-200 - scope test setup
    Gentec ED-200 – scope test setup

    The two scope inputs are in parallel, so the joulemeter over on the far right sees a 500 kΩ load, half of the specified 1 MΩ load, with at least twice the capacitance. If the two scopes display pretty much the same result, then it’s good enough.

    A 50 ms pulse at half power looks the same on both scopes:

    • Gentec ED-200 - 50 ms - DSO-150
    • Gentec ED-200 - 50 ms - Siglent

    A 50 ms pulse at full power doesn’t quite top out:

    • Gentec ED-200 - 11V 50ms - DSO-150
    • Gentec ED-200 - 11V 50ms - Siglent

    Given that the pulse duration should be less than the detector’s 1.5 ms risetime, using a 50 ms pulse is absurd. Right now I’m just looking at the overall waveform and detector range, not trying to get useful numbers out of the poor thing.

    All in all, the DSO-150 will do just fine.

  • Kodak 750H Slide Projector: Tin Whiskers!

    Kodak 750H Slide Projector: Tin Whiskers!

    Mary’s folks asked me to figure out why the carousel on their Kodak 750H projector no longer turned. Some initial poking around suggested a problem with the solenoid, which only clunked when the projector was upside-down on the desk. I thought it might just have gummed up after all those years, but disassembling the thing (per the Service Manual and the usual Youtube videos) produced the root cause:

    Kodak 750H Projector - broken solenoid link
    Kodak 750H Projector – broken solenoid link

    That explained the yellowish plastic fragments rattling around inside.

    As predicted, it’s impossible to remove the solenoid without breaking the equally brittle focus gear in the process:

    Kodak 750H Projector - stripped focus gear
    Kodak 750H Projector – stripped focus gear

    This is a sufficiently common projector to make repair parts cheap and readily available, at least for now.

    Some of the interior sheet metal has a dark surface, likely heavy tin plating, covered with a thick coat of whiskers:

    • Kodak 750H Projector - tin whiskers
    • Kodak 750H Projector - tin whiskers
    • Kodak 750H Projector - tin whiskers
    • Kodak 750H Projector - tin whiskers

    Touching a whiskered surface with masking tape captures the culprits, whereupon zooming the microscope and camera all the way in makes them just barely visible: they’re a few millimeters long and a few atoms wide:

    Kodak 750H Projector - tin whiskers - detail
    Kodak 750H Projector – tin whiskers – detail

    I have surely contaminated the entire Basement Laboratory with tin whiskers. Makes me itchy just thinking about them …

  • April Fools Day

    April Fools Day

    These seem appropriate for the day.

    Whoever composed this wall of text knew the next person in line would update the placeholder:

    HelloFresh Intro Offer Card - missed directions
    HelloFresh Intro Offer Card – missed directions

    As you can tell from the prices, this dates back to late last year. Since then, the two red LED panels on each side had at least one pinball panic and were replaced with much dimmer units:

    Mobil gas price puzzle
    Mobil gas price puzzle

    And a friend pointed me at this bit of innocently twisted signage from a Twitter thread:

    Refuse
    Refuse

    Meanwhile, back in the Basement Laboratory …