Arduino MEGA Debugging LEDs

Kibitzing on a project involving an Arduino Mega (properly MEGA, but who cares?) with plenty of spare I/O pins led me to slap together a block of LEDs:

Arduino Mega Debugging LEDs
Arduino Mega Debugging LEDs

The excessive lead length on the 330 Ω resistors will eventually anchor scope probes syncing on / timing interesting program events.

Not that you have any, but they’re antique HP HDSP-4836 tuning indicators: RRYYGGYYRR. If you were being fussy, you might use 270 Ω resistors on the yellow LEDs to brighten them up.

A simple test program exercises the LEDs:

/*
  Debugging LED outputs for Mega board
  Ed Nisley - KE4ZNU
  Plug the board into the Digital Header pins 34-52 and GND 
*/

byte LowLED = 34;
byte HighLED = 52;
byte ThisLED = LowLED;

//-----
void setup() {
  pinMode(LED_BUILTIN,OUTPUT);
  
  for (byte p = LowLED; p <= HighLED; p+=2)
    pinMode(p, OUTPUT);

//  Serial.begin(9600);
}

// -----
void loop() {
  digitalWrite(LED_BUILTIN,HIGH);
  
  digitalWrite(ThisLED, HIGH);
  delay(100);
  digitalWrite(ThisLED, LOW);
 // delay(500);

  ThisLED = (ThisLED < HighLED) ? (ThisLED + 2) : LowLED;

//  Serial.println(ThisLED);

  digitalWrite(LED_BUILTIN,LOW);
}

Nothing fancy, but it ought to come in handy at some point.

KeyboardIO Atreus: RGB LED Firmware

Having wired a WS2812 RGB LED into my KeyboardIO Atreus, lighting it up requires some QMK firmware configuration. It’s easiest to set up a “new” keymap based on the QMK Atreus files, as described in the QMK startup doc:

qmk new-keymap -kb keyboardio/atreus -km ednisley

Obviously, you’ll pick a different keymap name than I did. All the files mentioned below will reside in the new subdirectory, which starts out with only a keymap.c file copied from the default layout.

The rules.mk file enables RGB Lighting, as well as Auto Shift and Tap Dance:

AUTO_SHIFT_ENABLE = yes			# allow automagic shifting
TAP_DANCE_ENABLE = yes			# allow multi-tap keys

RGBLIGHT_ENABLE = yes			# addressable LEDs

If you had different hardware, you could specify the driver with a WS2812_DRIVER option.

QMK can also control single-color LEDs with PWM (a.k.a. backlighting), and per-key RGB LEDs (a.k.a. RGB Matrix). These functions, their configuration / controls / data, and their documentation overlap and intermingle to the extent that I spent most of my time figuring out what not to include.

Some configuration happens in the config.h file:

#define RGB_DI_PIN B2
#define RGBLED_NUM 1

// https://github.com/qmk/qmk_firmware/blob/master/docs/ws2812_driver.md
//#define WS2812_TRST_US 280
//#define WS2812_BYTE_ORDER WS2812_BYTE_ORDER_GRB

#define RGBLIGHT_LAYERS
#define RGBLIGHT_EFFECT_RGB_TEST
#define RGBLIGHT_LIMIT_VAL 63

#define NO_DEBUG
#define NO_PRINT

The first two lines describe a single WS2812 RGB LED wired to pin B2 (a.k.a. MOSI) of the Atmel 32U4 microcontroller. The default Reset duration and Byte Order values work for the LED I used

Protip: swapping the order from GRB to RGB is a quick way to discover if the firmware actually writes to the LED, even before you get anything else working: it’ll be red with the proper setting and green with the wrong one.

Dialing the maximum intensity down works well with a bright LED shining directly at your face from a foot away.

Turning on RGBLIGHT_LAYERS is what makes this whole thing happen. The RGBLIGHT_EFFECT_RGB_TEST option enables a simple test animation at the cost of a few hundred bytes of code space; remove that line after everything works.

The last two lines remove the debugging facilities; as always with microcontroller projects, there’s enough room for either your code or the debugger required to get it running, but not both.

With those files set up, the keymap.c file does the heavy lifting:

// Modified from the KeyboardIO layout
// Ed Nisley - KE4ZNU

#include QMK_KEYBOARD_H

enum layer_names {
    _BASE,
    _SHIFTS,
    _FUNCS,
    _NLAYERS
};

// Tap Dance

enum {
    TD_SPC_ENT,
};

qk_tap_dance_action_t tap_dance_actions[] = {
    [TD_SPC_ENT] = ACTION_TAP_DANCE_DOUBLE(KC_SPC, KC_ENT),
};


// Layer lighting

// Undefine this to enable simple test mode
// Also put #define RGBLIGHT_EFFECT_RGB_TEST in config.h

#define LED_LL

#ifdef LED_LL

const rgblight_segment_t PROGMEM ll_0[] = RGBLIGHT_LAYER_SEGMENTS( {0,1,HSV_WHITE} );
const rgblight_segment_t PROGMEM ll_1[] = RGBLIGHT_LAYER_SEGMENTS( {0,1,HSV_MAGENTA} );
const rgblight_segment_t PROGMEM ll_2[] = RGBLIGHT_LAYER_SEGMENTS( {0,1,HSV_CYAN} );
const rgblight_segment_t PROGMEM ll_3[] = RGBLIGHT_LAYER_SEGMENTS( {0,1,HSV_BLUE} );
const rgblight_segment_t PROGMEM ll_4[] = RGBLIGHT_LAYER_SEGMENTS( {0,1,HSV_GREEN} );
const rgblight_segment_t PROGMEM ll_5[] = RGBLIGHT_LAYER_SEGMENTS( {0,1,HSV_RED} );
const rgblight_segment_t PROGMEM ll_6[] = RGBLIGHT_LAYER_SEGMENTS( {0,1,HSV_YELLOW} );

const rgblight_segment_t* const PROGMEM ll_layers[] = RGBLIGHT_LAYERS_LIST(
    ll_0,ll_1,ll_2,ll_3,ll_4,ll_5,ll_6
);

#endif

void keyboard_post_init_user(void) {

#ifdef LED_LL
    rgblight_layers = ll_layers;
    rgblight_set_layer_state(0, 1);
#else
    rgblight_enable_noeeprom();
    rgblight_mode_noeeprom(RGBLIGHT_MODE_RGB_TEST);
//    rgblight_mode_noeeprom(RGBLIGHT_MODE_BREATHING + 3);
#endif

}


#ifdef LED_LL

layer_state_t layer_state_set_user(layer_state_t state) {
    for (uint8_t i=0 ; i < _NLAYERS; i++)
        rgblight_set_layer_state(i, layer_state_cmp(state, i));

    return state;
}
#endif


// Key maps

const uint16_t PROGMEM keymaps[][MATRIX_ROWS][MATRIX_COLS] = {
  [_BASE] = LAYOUT(                             // base layer for typing
    KC_Q,    KC_W,    KC_E,    KC_R,    KC_T,                      KC_Y,    KC_U,    KC_I,    KC_O,    KC_P    ,
    KC_A,    KC_S,    KC_D,    KC_F,    KC_G,                      KC_H,    KC_J,    KC_K,    KC_L,    KC_SCLN ,
    KC_Z,    KC_X,    KC_C,    KC_V,    KC_B,    KC_GRV,  KC_LALT, KC_N,    KC_M,    KC_COMM, KC_DOT,  KC_SLSH ,
    LT(_FUNCS,KC_ESC), KC_TAB, KC_LGUI,  KC_BSPC, KC_LSFT,  KC_LCTL, KC_ENT , TD(TD_SPC_ENT),  MO(_SHIFTS), KC_MINS, KC_QUOT, KC_BSLS),

  [_SHIFTS] = LAYOUT(                           // shifted chars and numpad
    KC_EXLM, KC_AT,   KC_UP,   KC_DLR,  KC_PERC,                  KC_PGUP, KC_7,    KC_8,   KC_9, KC_HOME,
    KC_LPRN, KC_LEFT, KC_DOWN, KC_RGHT, KC_RPRN,                  KC_PGDN, KC_4,    KC_5,   KC_6, KC_END,
    KC_LBRC, KC_RBRC, KC_HASH, KC_LCBR, KC_RCBR, KC_CIRC, KC_AMPR,KC_ASTR, KC_1,    KC_2,   KC_3, KC_PLUS,
    KC_NO  , KC_INS,  KC_LGUI, KC_DEL , KC_BSPC, KC_LCTL, KC_LALT,KC_SPC,  KC_TRNS, KC_DOT, KC_0, KC_EQL ),

  [_FUNCS] = LAYOUT(                            // function keys
    KC_INS,  KC_HOME, KC_UP,   KC_END,  KC_PGUP,                   KC_UP,   KC_F7,   KC_F8,   KC_F9,   KC_F10  ,
    KC_DEL,  KC_LEFT, KC_DOWN, KC_RGHT, KC_PGDN,                   KC_DOWN, KC_F4,   KC_F5,   KC_F6,   KC_F11  ,
    KC_NO,   KC_VOLU, KC_NO,   KC_NO,   RESET,   _______, _______, KC_NO,   KC_F1,   KC_F2,   KC_F3,   KC_F12  ,
    KC_NO,   KC_VOLD, KC_LGUI, KC_LSFT, KC_BSPC, KC_LCTL, KC_LALT, KC_SPC,  TO(_BASE), KC_PSCR, KC_SLCK, KC_PAUS )
};

Undefine LED_LL to enable the test mode, compile, flash, and the LED should cycle red / green / blue forever; you also need the RGB_TEST option in the config.h file.

Define LED_LL and layer lighting should then Just Work™, with the LED glowing:

  • White for the basic layer with all the letters
  • Magenta with the Fun key pressed
  • Cyan with the Esc key pressed

The key map code defines colors for layers that don’t yet exist, but it should get you started.

For convenience, I wadded all three QMK files into a GitHub Gist.

The LED is kinda subtle:

Atreus keyboard - LED installed
Atreus keyboard – LED installed

As you might expect, figuring all that out took much longer than for you to read about it, but now I have a chance of remembering what I did.

KeyboardIO Atreus: RGB LED Installation

Having scouted out the territory inside the KeyboardIO Atreus, adding an LED requires taking it completely apart to drill a hole in the aluminum faceplate:

Atreus keyboard - panel drilling
Atreus keyboard – panel drilling

Reattaching the plate to the PCB with only three screws allows marking the hole position on the PCB, which is much easier than pretending to derive the position from first principles:

Atreus keyboard - LED marking
Atreus keyboard – LED marking

Despite appearances, I traced the hole with a mechanical pencil: black graphite turns shiny silvery gray against matte black soldermask. Also, the PCB trace is off-center, not the hole.

Overlay the neighborhood with Kapton tape to protect the PCB from what comes next:

Atreus keyboard - Kapton tape

Snip a WS2812 RGB LED from a strip, stick it in place with eyeballometric alignment over the target, and wire it up:

Atreus keyboard - LED wiring
Atreus keyboard – LED wiring

Despite the terrible reliability of WS2812 RGB LEDs mounted on PCB carriers, a different set on a meter of high-density flex tape have worked reasonably well when not thermally stressed, so I’ll assume this one arrived in good order.

Aligning the LED directly under the hole required a few iterations:

Atreus keyboard - LED positioning
Atreus keyboard – LED positioning

The iridescent green patch is a diffraction pattern from the controller chip’s internal circuitry.

The data comes from MOSI, otherwise known as B2, down in the lower left corner:

Atmel 32U4 - JTAG pins
Atmel 32U4 – JTAG pins

Actually lighting the LED now becomes a simple matter of software QMK firmware.

Atreus Keyboard: LED Thoughts

Having helped grossly over-fund the Atreus Kickstarter earlier this year, a small box arrived pretty much on-time:

Atreus keyboard - overview
Atreus keyboard – overview

I did get the blank keycap set, but have yet to screw up sufficient courage to install them. The caps sit atop the stock Kailh (pronounced, I think, kale) BOX Brown soft tactile switches; they’re clicky, yet not offensively loud.

Removing a dozen screws lets you take it apart, revealing all the electronics on the underside of the PCB:

Atreus keyboard - PCB overview
Atreus keyboard – PCB overview

The central section holds most of the active ingredients:

Atreus keyboard - USB 32U4 Reset - detail
Atreus keyboard – USB 32U4 Reset – detail

The Atmel MEGA32U4 microcontroller runs a slightly customized version of QMK:

Atreus keyboard - 32U4 - detail
Atreus keyboard – 32U4 – detail

Of interest is the JTAG header at the front center of the PCB:

Atreus keyboard - JTAG header
Atreus keyboard – JTAG header

I have yet to delve into the code, but I think those signals aren’t involved with the key matrix and one might be available to drive an addressable RGB LED.

For future reference, they’re tucked into the lower left corner of the chip (the mauled format comes from the original PDF):

Atmel 32U4 - JTAG pins
Atmel 32U4 – JTAG pins

The alternate functions:

  • SCK = PB1
  • MOSI = PB2
  • MISO = PB3

I don’t need exotic lighting, but indicating which key layer is active would be helpful.

Love the key feel, even though I still haven’t hit the B key more than 25% of the time.

Raspberry Pi Interrupts vs. Rotary Encoder

Thinking about using a rotary encoder to focus a Raspberry Pi lens led to a testbed:

RPi knob encoder test setup
RPi knob encoder test setup

There’s not much to it, because the RPi can enable pullup resistors on its digital inputs, whereupon the encoder switches its code bits to common. The third oscilloscope probe to the rear syncs on a trigger output from my knob driver.

I started with the Encoder library from PyPi, but the setup code doesn’t enable the pullup resistors and the interrupt (well, it’s a callback) handler discards the previous encoder state before using it, so the thing can’t work. I kept the overall structure, gutted the code, and rebuilt it around a state table. The code appears at the bottom, but you won’t need it.

Here’s the problem, all in one image:

Knob Encoder - ABT - fast - overview
Knob Encoder – ABT – fast – overview

The top two traces are the A and B encoder bits. The bottom trace is the trigger output from the interrupt handler, which goes high at the start of the handler and low at the end, with a negative blip in the middle when it detects a “no motion” situation: the encoder output hasn’t changed from the last time it was invoked.

Over on the left, where the knob is turning relatively slowly, the first two edges have an interrupt apiece. A detailed view shows them in action (the bottom half enlarge the non-shaded part of the top half):

Knob Encoder - ABT - fast - first IRQs
Knob Encoder – ABT – fast – first IRQs

Notice that each interrupt occurs about 5 ms after the edge causing it!

When the edges occur less than 5 ms apart, the driver can’t keep up. The next four edges produce only three interrupts:

Knob Encoder - ABT - fast - 4 edges 3 IRQ
Knob Encoder – ABT – fast – 4 edges 3 IRQ

A closer look at the three interrupts shows all of them produced the “no motion” pulse, because they all sampled the same (incorrect) input bits:

Knob Encoder - ABT - fast - 4 edges 3 IRQ - detail
Knob Encoder – ABT – fast – 4 edges 3 IRQ – detail

In fact, no matter how many edges occur, you only get three interrupts:

Knob Encoder - ABT - fast - 9 edges 3 IRQ
Knob Encoder – ABT – fast – 9 edges 3 IRQ

The groups of interrupts never occur less than 5 ms apart, no matter how many edges they’ve missed. Casual searching suggests the Linux Completely Fair Scheduler has a minimum timeslice / thread runtime around 5 ms, so the encoder may be running at the fastest possible response for a non-real-time Raspberry Pi kernel, at least with a Python handler.

If. I. Turn. The. Knob. Slowly. Then. It. Works. Fine. But. That. Is. Not. Practical. For. My. Purposes.

Nor anybody else’s purposes, really, which leads me to think very few people have ever tried lashing a rotary encoder to a Raspberry Pi.

So, OK, I’ll go with Nearer and Farther focusing buttons.

The same casual searching suggested tweaking the Python thread’s priority / niceness could lock it to a different CPU core and, obviously, writing the knob handler in C / C++ / any other language would improve the situation, but IMO the result doesn’t justify the effort.

It’s worth noting that writing “portable code” involves more than just getting it to run on a different system with different hardware. Rotary encoder handlers are trivial on an Arduino or, as in this case, even an ARM-based Teensy, but “the same logic” doesn’t deliver the same results on an RPi.

My attempt at a Python encoder driver + simple test program as a GitHub Gist:

# Rotary encoder test driver
# Ed Nisley - KE4ZNU
# Adapted from https://github.com/mivallion/Encoder
# State table from https://github.com/PaulStoffregen/Encoder
import RPi.GPIO as GPIO
class Encoder(object):
def __init__(self, A, B, T=None, Delay=None):
GPIO.setmode(GPIO.BCM)
self.T = T
if T is not None:
GPIO.setup(T, GPIO.OUT)
GPIO.output(T,0)
GPIO.setup(A, GPIO.IN, pull_up_down=GPIO.PUD_UP)
GPIO.setup(B, GPIO.IN, pull_up_down=GPIO.PUD_UP)
self.delay = Delay
self.A = A
self.B = B
self.pos = 0
self.state = (GPIO.input(B) << 1) | GPIO.input(A)
self.edges = (0,1,-1,2,-1,0,-2,1,1,-2,0,-1,2,-1,1,0)
if self.delay is not None:
GPIO.add_event_detect(A, GPIO.BOTH, callback=self.__update,
bouncetime=self.delay)
GPIO.add_event_detect(B, GPIO.BOTH, callback=self.__update,
bouncetime=self.delay)
else:
GPIO.add_event_detect(A, GPIO.BOTH, callback=self.__update)
GPIO.add_event_detect(B, GPIO.BOTH, callback=self.__update)
def __update(self, channel):
if self.T is not None:
GPIO.output(self.T,1) # flag entry
state = (self.state & 0b0011) \
| (GPIO.input(self.B) << 3) \
| (GPIO.input(self.A) << 2)
gflag = '' if self.edges[state] else ' - glitch'
if (self.T is not None) and not self.edges[state]: # flag no-motion glitch
GPIO.output(self.T,0)
GPIO.output(self.T,1)
self.pos += self.edges[state]
self.state = state >> 2
# print(' {} - state: {:04b} pos: {}{}'.format(channel,state,self.pos,gflag))
if self.T is not None:
GPIO.output(self.T,0) # flag exit
def read(self):
return self.pos
def read_reset(self):
rv = self.pos
self.pos = 0
return rv
def write(self,pos):
self.pos = pos
if __name__ == "__main__":
import encoder
import time
from gpiozero import Button
btn = Button(26)
enc = encoder.Encoder(20, 21,T=16)
prev = enc.read()
while not btn.is_held :
now = enc.read()
if now != prev:
print('{:+4d}'.format(now))
prev = now
view raw encoder.py hosted with ❤ by GitHub

USB Charger: Abosi Waveforms

For comparison with the Anonymous White Charger of Doom, I bought a trio of Abosi USB chargers:

Abosi charger - dataplate
Abosi charger – dataplate

The symbology indicates it’s UL, but not CE, listed. Consumer Reports has a guide to some of the symbols; I can’t find anything more comprehensive.

Applying the same 8 Ω + 100 µF load as before:

Abosi charger - 8 ohm 100 uF detail - 100 ma-div
Abosi charger – 8 ohm 100 uF detail – 100 ma-div

The voltage (yellow) and current (green, 100 mA/div) waveforms look downright tame compared to some of the other chargers!

I made a cursory attempt to crack the case open, but gave up before doing any permanent damage. Hey, that UL listing (and, presumably, the interior details) means they’re three times the price of those Anonymous chargers!

Anonymous White USB Charger: Teardown

Prompted by ericscott’s comment, I had to tear down the Anonymous White USB Charger to see what caused the bizarre current waveform when connected to the Arduino in a Glass Tile:

Tiles 2x2 - anon white charger - pulse detail - 50 mA-div
Tiles 2×2 – anon white charger – pulse detail – 50 mA-div

Start by grabbing opposite corners in a small vise and gently cracking the solvent-bonded joint between the sections:

Anon white charger - case cracking
Anon white charger – case cracking

Pull the base past the molded latches:

Anon white charger - case opened
Anon white charger – case opened

Behold: components!

Anon white charger - PCB top
Anon white charger – PCB top

On both sides of both PCBs!

Anon white charger - PCB bottom
Anon white charger – PCB bottom

The top half of both boards, above the isolation cut, handles the line voltage and the lower half handles the 5 V USB output. You’ll note the absence of extra-cost parts like voltage feedback or ahem safety fuses.

The IC on the right half is labeled DP3773, which doesn’t seem to exist, but is surely similar to the LP3773 Low-Power Off-Line / PSR Controller.

Treating the whole regulator as a black box simplifies the schematic:

Anonymous white charger - schematic
Anonymous white charger – schematic

The cap bridging the two sides should be a Y capacitor, but it’s an ordinary 1 nF ceramic cap with a generous 1 kV rating. As far as I can tell, having it inject AC line noise directly into the +5 V side of the USB supply is just a bonus.

The base markings again:

Anonymous white charger - dataplate
Anonymous white charger – dataplate

Whaddaya want for a buck, right?

Other folks give better teardown pr0n