The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Oddities

Who’d’a thunk it?

  • Tektronix AM503 Current Probe Amplifier: DC Level Fix

    One of my Tektronix AM503 Hall Effect Current Probe Amplifiers (B075593, for future reference) lost its DC Level zero-ing capability:

    Tek AM503 front panel
    Tek AM503 front panel

    The front-panel knob produced only positive output voltages from maybe 50 mV to the amp’s upper limit around 200 mV (into a 50 Ω termination, Tek not being one to fool around with signal quality & bandwidth). Other than that, the amp seemed to work fine, but you definitely want a 0 V baseline corresponding to no current through the Hall probe.

    The manual includes troubleshooting recommendations:

    Tek AM503 Amplifier - troubleshooting zero set problems
    Tek AM503 Amplifier – troubleshooting zero set problems

    Because I didn’t understand the circuitry, I check the supply voltages, then started at U350, the differential amp rubbing the DC level knob against the input signal, and worked outward in both directions (clicky for more dots):

    Tek AM503 Current Probe Amplifier - p 61 - Output Amplifier schematic
    Tek AM503 Current Probe Amplifier – p 61 – Output Amplifier schematic

    The PCB looks like this:

    Tek AM503 - Q230 PCB detail
    Tek AM503 – Q230 PCB detail

    U350 is the round epoxy package in the the square spider-leg array over on the far left. Contrary to what you (well, I) might think, the index mark denotes pin 16, not pin 1:

    Tek AM503 Amplifier - Tek-unique IC pinout reference
    Tek AM503 Amplifier – Tek-unique IC pinout reference

    Which puts pin 1 at the upper right corner of the package on the PCB. The part listing in the manual says MICROCKT,LINEAR:VERTICAL AMPLIFIER / SELECTED, which makes perfect sense given Tek’s oscilloscope business; if you needed a high-speed differential amplifier, that’s what Tek’s internal catalog would surely suggest. Newer AM503 revisions use somewhat less unobtainable op amps, although they replace the DC Level knob with one of those newfangled microcontroller thingies for some sweet auto-leveling action.

    Nothing seemed out of order. The unable-to-zero condition pushed the bias voltages off the expected values, but nothing seemed completely out of whack / stuck at the rails / broken.

    The problem turned out to be in Q230, the first item on Tek’s checklist after the power supplies, even though its bias voltages looked OK. It produces the “Attenuated AC Signal” seen above and lives on another page of the schematics:

    Tek AM503 Amplifier - Q230 detail
    Tek AM503 Amplifier – Q230 detail

    Q230 is clad in the natty red heatsink in the PCB picture above. CR226 is the metal TO-18-ish can partially hidden by the orange-red-brown ribbon cable from the DC Level pot.

    For future reference, C234 and C244 aren’t installed in this PCB; they’d fit in the conspicuously vacant spots to the right and in front of Q230.

    What may not be obvious at a first glance: Q230’s pins sit in teeny individual sockets installed in the PCB. One might remove and reinstall Q230, should one be so inclined and, given that it’s the first active device after the input attenuator, one might imagine such an action being necessary after a catastrophic oopsie.

    At this late date, finding a suitable dual JFET would be … difficult, even were one were willing to compromise on the hermetic metal TO-78A package.

    Seeing as how Q230 has been sitting quietly in its socket for the last three decades, I proceeded cautiously:

    • Turned the power off
    • Waited for the supply voltages to drop
    • Pulled Q230 slightly upward
    • Wiggled-and-jiggled it around
    • Shoved it back down
    • Turned the power on

    I heroically refrained from pulling it completely out of its socket to dab DeoxIT on the pins; JFETs being notorious for susceptibility to static damage and, likely, lube would make no difference anyway.

    Fired that devil up and the DC Level knob resumed doing exactly what it should:

    Tek AM503 - Q230 reseated
    Tek AM503 – Q230 reseated

    The output now has the usual ±200 mV range centered at 0 V. The waveform shows a 100 mA signal at 50 mA/div, produced by a bench supply into a 100 Ω power resistor switched by a DC-DC SSR.

    Whew & similar remarks.

    Moral of the story: it’s always the connector!

  • Monthly Image: Belmar Bridge

    About five miles south of Franklin PA along the Allegheny River Trail, the Belmar Bridge carries the Sandy Creek Trail over the Allegheny River:

    Belmar Bridge - Rivets
    Belmar Bridge – Rivets

    The gap in the rivets along the main truss show where someone pried off the bronze plaque surely commemorating the bridge. The scarred surface suggests a bronze-steel battery was in effect for quite some time.

    I’m a sucker for big ironwork:

    Belmar Bridge - Truss Joint
    Belmar Bridge – Truss Joint

    It’s a look at engineering done in the days of slide rules and limited data, when overengineering wasn’t nearly as bad as ensuring the thing never, ever fell down.

    The bolts holding the beams and struts together show considerable confidence:

    Belmar Bridge - Ironwork - bolt detail
    Belmar Bridge – Ironwork – bolt detail

    Each bolt counts as single point of failure, but this one can rust for a long, long time before the risk becomes important.

    Each of those gazillion rivets required a crew to heat white hot, shove into the hole, and hammer tight.

    They don’t make ’em like that any more and I suppose it’s a good thing …

     

     

     

  • Ed’s Atomic Fireball Avocado Smoothie

    Dump into a stick blender cup:

    • 1 tsp erythritol
    • 5 drops stevia
    • ≈2 ml mint extract
    • 1/2 tsp Vietnamese Cinnamon
    • 3+ tsp cocoa powder
    • 1/2 avocado, chunked
    • 6 fl oz whole milk to make ≈10 fl oz total

    Blend thoroughly. Slurp.

    Atomic Fireball Avocado Smoothie
    Atomic Fireball Avocado Smoothie

    Notes:

    • Another scant ounce of milk makes less of a slurry
    • More cinnamon cannot possibly be a bad thing
    • Commercial mint may be more potent

    AFAICT, this is the only way to make an avocado palatable.

    There is absolutely no connection with yesterday’s post.

  • M110A2 203 mm Self-Propelled Howitzer

    It could be an M107 155 mm gun, but the double muzzle brake (the front vent is shadowed) identifies it as a mighty M110A2 203 mm self-propelled howitzer:

    M110A2 203mm Self-Propelled Howitzer - York PA
    M110A2 203mm Self-Propelled Howitzer – York PA

    Back in the day, being 30 km away from a kiloton or ten of nuclear blast was deemed Far Enough, although nobody actually pulled the string to find out. Apparently, sections of surplus barrels make hella-good bunker buster bombs, at least when you’re in a hurry.

    Obsolete, of course, explaining why it’s parked behind the York Agricultural and Industrial Museum, seen from the wonderful Heritage Rail Trail. We rode south from York almost to the the Maryland line, then back again; a good time was had by all.

  • Know When to Stop Turning

    Spotted on a motel room door:

    Motel Door Peephole - cover whoopsie
    Motel Door Peephole – cover whoopsie

    I wonder if all the peepholes in the motel were installed with a similar lack of attention to detail; it was recently renovated, so this is new work.

    For sure, they’ll never be properly adjusted …

  • Park Spoke Tension Meter vs. 20 inch Wheel Spokes

    Obviously, the good folks at Park Tool never anticipated a three-cross spoke pattern on a 20 inch wheel:

    Park Tool Spoke Tension Meter vs 406 wheel
    Park Tool Spoke Tension Meter vs 406 wheel

    It’s my trusty Park Tool TM-1 Spoke Tension Meter, unchanged since shortly after the turn of the millennium.

    For future reference, the rebuilt wheel spoke tensions came out around 25, slightly lower than the 27-ish I measured on Mary’s bike; it didn’t occur to me to measure the tension until after I’d relaxed the spokes. I’ll ride it for a while before doing any tweakage.

    The spoke pattern is pretty close to four-cross, due to the large-flange Phil Wood hubs:

    Tour Easy Front Spoke Pattern
    Tour Easy Front Spoke Pattern

    Which makes for a hella-strong wheel, particularly seeing as how it’s very lightly loaded. The Tour Easy we got for our lass came with a radially spoked rim around a Phil hub.

    I transferred the hub and laced spokes intact to the new rim by the simple expedient of duct-taping the spokes into platters, removing the nipples, stacking the rims, sliding the spokes across into their new homes, reinstalling the nipples, then tightening as usual.

  • Dismantled Bee

    This parts collection appeared atop the driveway wall, arranged just as shown:

    Dismantled Bee
    Dismantled Bee

    It seems something snagged a large bee (not a honeybee!), ate the contents, and left the wrapper behind. We’ll never know the rest of the story.

    Puts one in mind of Turner in Count Zero, though.