The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Home Ec

Things around the home & hearth

  • OXO Not-salt Grinder: Aluminum Shaft

    OXO Not-salt Grinder: Aluminum Shaft

    Having recently emptied the OXO pepper grinder we (mistakenly?) bought as a salt mill, I took it apart for a deep rinsing and cleanup:

    OXO salt-pepper mill - aluminum shaft
    OXO salt-pepper mill – aluminum shaft

    It turns out the somewhat corroded square shaft is aluminum, neither the cheap steel I expected nor the stainless steel it should be. Perhaps OXO cost-reduced the shaft, discovered aluminum is a poor choice in a saline environment, and changed the packaging to compensate?

    Removing / installing the Jesus clip requires careful whacking with a hollow-tip punch against the shaft, with the whole affair laid flat on shop towels, the handle held down to prevent rotation, and the wrap-around body capturing the escaping clip.

    Shaft corrosion as of Summer 2020:

    OXO Salt Mill - corrosion
    OXO Salt Mill – corrosion

    Soaking the body in hot water got rid of salt crusts and filled the shell with water. There being no way to completely dry the thing, I parked it in the sun for a day, refilled it, and was unsurprised when the (dried) salt turned into an assortment of moist crystals.

    We obviously need a real salt mill …

  • Dirt Devil Vacuum Tool Adapters

    Dirt Devil Vacuum Tool Adapters

    Being the domain expert for adapters between a new vacuum cleaner and old tools, this made sense (even though it’s not our vacuum):

    Dirt Devil Nozzle Bushing - solid model
    Dirt Devil Nozzle Bushing – solid model

    The notch snaps into a Dirt Devil Power Stick vacuum cleaner and the tapered end fits a variety of old tools for other vacuum cleaners:

    Dirt Devil Nozzle Bushing top view - solid model
    Dirt Devil Nozzle Bushing top view – solid model

    Having some experience breaking thin-walled adapters, these have reinforcement from a PVC tube:

    Dirt Devil adapter - parts
    Dirt Devil adapter – parts

    A smear of epoxy around the interior holds the tube in place:

    Dirt Devil adapters - assembled
    Dirt Devil adapters – assembled

    Building the critical dimensions with a 3D printed part simplified the project, because I could (and did!) tweak the OpenSCAD code to match the tapers to the tools. Turning four of those tubes from a chunk of PVC conduit, however, makes a story for another day.

    The OpenSCAD source code as a GitHub Gist:

    // Dirt Devil nozzle adapter
    // Ed Nisley KE4ZNU 2021-10
    // Tool taper shift
    Finesse = -0.1; // [-0.5:0.1:0.5]
    // PVC pipe liner
    PipeOD = 28.5;
    /* [Hidden] */
    //- Extrusion parameters
    ThreadThick = 0.25;
    ThreadWidth = 0.40;
    HoleWindage = 0.2;
    function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);
    Protrusion = 0.1; // make holes end cleanly
    //———————-
    // Dimensions
    TAPER_MIN = 0;
    TAPER_MAX = 1;
    TAPER_LENGTH = 2;
    Socket = [36.0,37.0,40.0];
    LockringDia = 33.5;
    LockringWidth = 4.5;
    LockringOffset = 2.5;
    Tool = [Finesse,Finesse,0] + [30.0,31.1,30.0];
    AdapterOAL = Socket[TAPER_LENGTH] + Tool[TAPER_LENGTH];
    NumSides = 36;
    $fn = NumSides;
    //———————-
    // Useful routines
    module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes
    Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
    FixDia = Dia / cos(180/Sides);
    cylinder(r=(FixDia + HoleWindage)/2,h=Height,$fn=Sides);
    }
    //——————-
    // Define it!
    module Adapter() {
    difference() {
    union() {
    difference() {
    cylinder(d1=Socket[TAPER_MIN],d2=Socket[TAPER_MAX],h=Socket[TAPER_LENGTH]);
    translate([0,0,LockringOffset])
    cylinder(d=2*Socket[TAPER_MAX],h=LockringWidth);
    }
    cylinder(d=LockringDia,h=Socket[TAPER_LENGTH]);
    translate([0,0,LockringOffset + 0.75*LockringWidth])
    cylinder(d1=LockringDia,d2=Socket[TAPER_MIN],h=0.25*LockringWidth);
    translate([0,0,Socket[TAPER_LENGTH]])
    cylinder(d1=Tool[TAPER_MAX],d2=Tool[TAPER_MIN],h=Tool[TAPER_LENGTH]);
    }
    translate([0,0,-Protrusion])
    PolyCyl(PipeOD,AdapterOAL + 2*Protrusion,NumSides);
    }
    }
    //———————-
    // Build it!
    Adapter();

    The taper in the code almost certainly won’t fit whatever tool you have: measure thrice, print twice, and maybe fit once …

  • Another Snapper

    Another Snapper

    An approaching cyclist warned to watch out for the snapping turtle:

    Snapping Turtle - DCRT near Page Park - front - 2021-09-24
    Snapping Turtle – DCRT near Page Park – front – 2021-09-24

    This one claims the pond near Page Industrial Park along the Dutchess Rail Trail:

    Snapping Turtle - DCRT near Page Park - rear - 2021-09-24
    Snapping Turtle – DCRT near Page Park – rear – 2021-09-24

    We’ll not dispute any snapper’s territory!

    I’m hauling PYO apples from Prospect Hill Orchards in the hills on the west side of the Hudson; it was a lovely fall day for a 25 mile ride!

  • Bondhus Wrench Replacement

    Bondhus Wrench Replacement

    The Bondhus Lifetime Guarantee works, as a replacement wrench just arrived:

    Bondhus hex wrenches - 7-64 ball end - replacement
    Bondhus hex wrenches – 7-64 ball end – replacement

    A close look at the aligned tips suggests the defective wrench blank was mis-chucked in the machine cutting the ball end:

    Bondhus hex wrenches - 7-64 ball end - replacement - detail
    Bondhus hex wrenches – 7-64 ball end – replacement – detail

    All’s well that ends well: thank you, Bondhus!

  • Rear Running Light: Too-aggressive Turning

    Rear Running Light: Too-aggressive Turning

    The same lathe fixture and double-sided duct tape trick I used for the amber running light’s end cap should have worked for this one, but only after I re-learned the lesson about taking sissy cuts:

    Tour Easy Rear Running Light - end cap fixture - swirled adhesive
    Tour Easy Rear Running Light – end cap fixture – swirled adhesive

    Yet another snippet of tape and sissy cuts produced a better result:

    Tour Easy Rear Running Light - end cap
    Tour Easy Rear Running Light – end cap

    Protip: when you affix an aluminum disk bandsawed from a scrap of nonstick griddle to a lathe fixture, the adhesive will grip the disk in only one orientation.

  • Beverage Faucet Replacement

    Beverage Faucet Replacement

    The lesser kitchen faucet began dribbling and required replacement, as there are no user serviceable parts within. One of the 3D printed adapters I built during the previous iteration had disintegrated:

    Beverage faucet base plate adapter disintegration
    Beverage faucet base plate adapter disintegration

    The new faucet came with a somewhat different baseplate and I managed to conjure a firm, sealed mount from the various parts without further construction.

    The nicely curved brass snout is the third in my collection. Surely they’ll come in handy for something!

    While I was in a plumbing state of mind, I again replaced the spout O-rings in the never-sufficiently-to-be-damned American Standard Elite (hah!) faucet, as it was also dribbling.

    This time, I used oxalic acid to remove the assorted scale and crud inside the spout. It seemed to be more effective than the usual white vinegar, although nothing seems to preserve the O-rings.

  • Bat House

    Bat House

    We found this critter while checking for water after Hurricane Ida drenched the area:

    Bat on attic vent
    Bat on attic vent

    It’s on the outside of the vent screen and we have no objection.

    We should put up a bat house to encourage more of its friends to hang out with us …