The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Home Ec

Things around the home & hearth

  • Kukoke Outlet Timer: Over-powered Zener Diode

    Kukoke Outlet Timer: Over-powered Zener Diode

    If the title seems familiar, it’s because there’s no visible difference (apart from the “brand name”) between the Enover timer that failed a little over a year ago and the Kuoke timer that recently failed:

    Kukoke timer - overview
    Kukoke timer – overview

    That’s what it looked like after the repair. Prior to that, it’s just a blank display with no response to any inputs.

    Given identical hardware, the overheated phenolic PCB under the Zener diode came as no surprise:

    Kukoke timer - zener heat death
    Kukoke timer – zener heat death

    As promised, though, this time I epoxied a brass shim heatsink to the new diode in hopes of cooling it enough to live long and prosper:

    Kukoke timer - zener heatsink
    Kukoke timer – zener heatsink

    I suppose I must now preemptively affix heatsinks in the two surviving timers, because we all know how their stories will end.

  • Figaro TGS5042 CO Sensor

    Figaro TGS5042 CO Sensor

    The hallway fire detector recently told us it scented carbon monoxide, but we hadn’t been doing any cooking or baking (in the kitchen two rooms away), the furnace (in the basement) hadn’t run for a few hours, and nothing else looked like it was on fire. I had recently replaced the alkaline batteries after a similar false alarm a few weeks earlier; it seems the detector failed after half a dozen years or so.

    Tearing it apart revealed something resembling an 18650 lithium cell:

    Figaro TGS5042 CO sensor - overview
    Figaro TGS5042 CO sensor – overview

    Which made no sense, given the circuitry.

    A casual search shows a Figaro TGS5042 is actually a carbon monoxide sensor. I’m mildly surprised enough gas gets through the vents fast enough to produce an early alert:

    Figaro TGS5042 CO sensor - vent detail
    Figaro TGS5042 CO sensor – vent detail

    I tore it apart to reveal a few droplets of whatever the electrolyte might be, so it hadn’t completely dried out.

    The Product Information flyer doesn’t define what “long life” might be, but another page says “10 years”, so apparently the rest of the circuitry failed around a not-quite-dead-yet sensor.

  • Craftsman Hedge Trimmer: Biennial Laying On Of Hands Repair

    Craftsman Hedge Trimmer: Biennial Laying On Of Hands Repair

    Once again, the hedge trimmer failed to turn on with the switch pressed, so I took it apart, did nothing, and had thing start working again:

    Craftsman Hedge Trimmer - innards exposed
    Craftsman Hedge Trimmer – innards exposed

    It finally penetrated my dim consciousness: perhaps the switch is fine and a carbon brush (or two) has lost contact with the commutator atop a layer of oil and dust.

    So a year from now when this happens again, try jamming a screwdriver through a vent slot and moving the motor a few degrees to jostle the crud.

    If it works, that would be much easier than taking it apart!

  • April Fools Day

    April Fools Day

    These seem appropriate for the day.

    Whoever composed this wall of text knew the next person in line would update the placeholder:

    HelloFresh Intro Offer Card - missed directions
    HelloFresh Intro Offer Card – missed directions

    As you can tell from the prices, this dates back to late last year. Since then, the two red LED panels on each side had at least one pinball panic and were replaced with much dimmer units:

    Mobil gas price puzzle
    Mobil gas price puzzle

    And a friend pointed me at this bit of innocently twisted signage from a Twitter thread:

    Refuse
    Refuse

    Meanwhile, back in the Basement Laboratory …

  • Angel Food Cake Pan Liner

    Angel Food Cake Pan Liner

    Laser cut from parchment paper, no less:

    Angel Food Cake Pan liner
    Angel Food Cake Pan liner

    Radial slits around the middle let it bend upward over the folded aluminum joint around the pillar:

    Angel Food Cake Pan liner - detail
    Angel Food Cake Pan liner – detail

    Ours claims to be a 10×4-½ inch pan, roughly the diameter at the top and the overall height. Your pan will surely be different: this one is, as the saying goes, old enough to know better.

    The SVG image as a GitHub Gist:

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    Made in anticipation of the next time Mary bakes a special carrot cake with cream cheese frosting for my birthday …

  • Garage Door Opener Battery Life

    Garage Door Opener Battery Life

    The keypad for the garage door opener didn’t cooperate one cold evening, so the first thing to check is the battery:

    Garage Door Opener battery change
    Garage Door Opener battery change

    Given that it lacks a scrawled date, it’s the original battery dating back to late 1998 when I replaced the defunct opener that Came With The House™.

    It was down to 8.3 V on that sunny afternoon and, surely, not nearly enough in the dark of a wintry night.

    Even I can’t complain about that kind of battery life …

  • Engineer’s Boot

    Engineer’s Boot

    The rivet holding the lace eyelet in place disintegrated:

    Engineers Boot
    Engineers Boot

    A flat head 6-32 screw fit neatly inside the original grommet, making it flush on the side that matters and putting a stylin’ nyloc nut in full view.

    When the only tool you have is a Basement Shop, pretty nearly everything looks like a project … and is fixable, too!