The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Electronics Workbench

Electrical & Electronic gadgets

  • Raspberry Pi Streaming Radio Player: OLED Display

    With the OLED wired up to the Raspberry Pi, the LUMA.OLED driver makes it surprisingly easy to slap text on the screen, at least after some obligatory fumbling around:

    RPi OLED Display - Plenitude
    RPi OLED Display – Plenitude

    Connect the hardware, install the driver, then the setup goes like this:

    import textwrap
    
    from luma.oled.device import sh1106
    from luma.core.serial import spi
    from luma.core.render import canvas
    from PIL import ImageFont
    
    … snippage …
    
    font1 = ImageFont.truetype('/usr/share/fonts/truetype/dejavu/DejaVuSansMono.ttf',14)
    font2 = ImageFont.truetype('/usr/share/fonts/truetype/dejavu/DejaVuSans.ttf',11)
    
    wrapper = textwrap.TextWrapper(width=128//font2.getsize('n')[0])
    
    StatLine = 0
    DataLine = 17           # allow for weird ascenders and accent marks
    LineSpace = 16
    
    Contrast = 255          # OLED brightness setting
    
    serial = spi(device=0,port=0)
    device = sh1106(serial)
    device.contrast(Contrast)
    

    The Python Imaging Library below the LUMA driver supports Truetype fonts that look much better than the default fonts. For these tiny displays, DejaVu Sans comes close enough to being a single-stroke (“stick”) font and, being proportional, packs more text into a fixed horizontal space.

    The textwrap library chops a string into lines of a specified length, which works great with a fixed-width font and not so well with a proportional font. I set the line length based on the width of a mid-size lowercase letter and hope for the best. In round numbers, each 128 pixel line can hold 20-ish characters of the size-11 (which might be the height in pixels) font.

    It also understands hyphens and similar line-ending punctuation:

    Felix Mendelssohn-
    Bartholdy - Piano
    Concerto No.01 in
    

    It turns out whatever library routine blits characters into the bitmap has an off-by-one error that overwrites the leftmost column with the pixel columns that should be just off-screen on the right; it may also overwrite the topmost row with the bottommost row+1. I poked around a bit, couldn’t find the actual code amid the layers of inherited classes and methods and suchlike, and gave up: each line starts in pixel column 1, not 0. With textwrap generally leaving the rightmost character in each line blank, the picket-fence error (almost) always overwrites the first column with dark pixels.

    Display coordinates start at (0,0) in the upper left corner, but apparently the character origin corresponds to the box around an uppercase letter, with ascenders and diacritical marks extending (at least) one pixel above that. The blue area in these displays starts at (0,16), but having the ascenders poke into the yellow section is really, really conspicuous, so DataLine Finagles the text down by one pixel. The value of Linespace avoids collisions between descenders and ascenders in successive lines that you (well, I) wouldn’t expect with a spacing equal to the font height.

    The display has a variable brightness setting, called “contrast” by the datasheet and driver, that determines the overall LED current (perhaps according to an exponential relationship, because an α appears in the tables). I tweak the value in Contrast based on where the streamer lives, with 1 being perfectly suitable for a dark room and 255 for ordinary lighting.

    The LUMA package includes a scrolling terminal emulator. With maybe four lines, tops, on that display (in a reasonable font, anyhow), what’s the point?

    Instead, I homebrewed a panel with manual positioning:

    def ShowStatus(L1=None,L2=None,L3='None'):
      with canvas(device) as screen:
        screen.text((1,StatLine),Media[CurrentKC][0][0:11],
                 font=font1,fill='white')
        screen.text((127-(4*font1.getsize('M')[0] + 2),StatLine),'Mute' if Muted else ' ',
                 font=font1,fill='white')
    
        screen.text((1,DataLine),L1,
                 font=font2,fill='white')
        screen.text((1,DataLine + 1*LineSpace),L2,
                 font=font2,fill='white')
        screen.text((1,DataLine + 2*LineSpace),L3,
                 font=font2,fill='white')
    

    Yeah, those are global variables in the first line; feel free to object-orient it as you like.

    The LUMA driver hands you a blank screen inside the with … as …: context, whereupon you may draw as you see fit and the driver squirts the bitmap to the display at the end of the context. There’s apparently a way to set up a permanent canvas and update it at will, but this works well enough for now.

    That means you (well, I) must mange those three lines by hand:

    ShowStatus('Startup in ' + Location,
               'Mixer: ' + MixerChannel + ' = ' + MixerVol,
               'Contrast: ' + str(Contrast))
    

    Chopping the track info string into lines goes like this:

    if TrackName:
      info = wrapper.wrap(TrackName)
      ShowStatus(info[0],
                 info[1] if len(info) > 1 else '',
                 info[2] if len(info) > 2 else '')
    else:
      ShowStatus('No track info','','')
    

    Something along the way ruins Unicode characters from the track info, converting them into unrelated (and generally accented) characters. They work fine when shipped through the logging interface, so it may be due to a font incompatibility or, more likely, my not bothering to work around Python 2’s string vs. byte stream weirdness. Using Python 3 would be a Good Idea, but I’m unsure all the various & sundry libraries are compatible and unwilling to find out using programming as an experimental science.

    The Python source code as a GitHub Gist:

    from evdev import InputDevice,ecodes,KeyEvent
    import subprocess32 as subp
    import select
    import re
    import sys
    import time
    import logging
    import logging.handlers
    import os.path
    import argparse as args
    import textwrap
    from luma.oled.device import sh1106
    from luma.core.serial import spi
    from luma.core.render import canvas
    from PIL import ImageFont
    # URL must be last entry in command line list
    Media = {'KEY_KP7' : ['Classical',False,['mplayer','-playlist','http://stream2137.init7.net/listen.pls'%5D%5D,
    'KEY_KP8' : ['Jazz',False,['mplayer','-playlist','http://stream2138.init7.net/listen.pls'%5D%5D,
    'KEY_KP9' : ['WMHT',False,['mplayer','http://wmht.streamguys1.com/wmht1'%5D%5D,
    'KEY_KP4' : ['Classic 1k',True,['mplayer','-playlist','http://listen.radionomy.com/1000classicalhits.m3u'%5D%5D,
    'KEY_KP5' : ['Love',True,['mplayer','-playlist','/home/pi/Playlists/LoveRadio.m3u']],
    'KEY_KP6' : ['WAMC',False,['mplayer','-playlist','http://playerservices.streamtheworld.com/pls/WAMCFM.pls'%5D%5D,
    'KEY_KP1' : ['60s',True,['mplayer','-playlist','http://listen.radionomy.com/all60sallthetime-keepfreemusiccom.m3u'%5D%5D,
    'KEY_KP2' : ['50-70s',True,['mplayer','-playlist','http://listen.radionomy.com/golden-50-70s-hits.m3u'%5D%5D,
    'KEY_KP3' : ['Soft Rock',True,['mplayer','-playlist','http://listen.radionomy.com/softrockradio.m3u'%5D%5D,
    'KEY_KP0' : ['Zen',False,['mplayer','http://iradio.iceca.st:80/zenradio'%5D%5D,
    'KEY_KPDOT' : ['Ambient',False,['mplayer','http://185.32.125.42:7331/maschinengeist.org.mp3'%5D%5D,
    'KEY_KPMINUS' : ['Relaxation',True,['mplayer','-playlist','/home/pi/Playlists/Frequences-relaxation.m3u']],
    'KEY_KPPLUS' : ['Plenitude',True,['mplayer','-playlist','/home/pi/Playlists/Radio-PLENITUDE.m3u']]
    }
    # these keycode will be fed directly into mplayer
    Controls = {'KEY_KPSLASH' : '//////',
    'KEY_KPASTERISK' : '******',
    'KEY_VOLUMEUP' : '*',
    'KEY_VOLUMEDOWN' : '/'
    }
    # stream title keywords that trigger muting
    MuteStrings = ['TargetSpot', # common Radionomy insert
    'Intro of','Jingle','*bumper*', # Radio-PLENITUDE
    '[Unknown]','Advert:','+++','—','SRR','Srr', # softrockradio
    'PEACE LK1','PEACE J1'] # Frequences-relaxation
    # Set up default configuration
    CurrentKC = 'KEY_KP7' # default stream source
    MuteDelay = 6.5 # delay before non-music track; varies with buffering
    UnMuteDelay = 9.0 # delay after non-music track
    MixerChannel = 'PCM' # default amixer output control
    MixerVol = '30' # mixer gain
    RestartDelay = 10 # delay after stream failure
    Contrast = 255 # OLED brightness setting
    # Set up command line parsing
    cmdline = args.ArgumentParser(description='Streaming Radio Player',epilog='KE4ZNU – http://softsolder.com')
    cmdline.add_argument('Loc',help='Location: BR1 BR2 …',default='any',nargs='?')
    args = cmdline.parse_args()
    # Set up logging
    LogFN = '/home/pi/Streamer.log'
    LogFmt = logging.Formatter('%(asctime)s %(levelname)s: %(message)s')
    LogHandler = logging.handlers.RotatingFileHandler(LogFN,backupCount=9)
    LogHandler.setFormatter(LogFmt)
    logger = logging.getLogger('StreamLog')
    logger.addHandler(LogHandler)
    logger.setLevel(logging.INFO)
    # Tweak config based on where we are
    Location = vars(args)['Loc'].upper()
    logger.info('Player setup for: ' + Location)
    if Location == 'BR1':
    CurrentKC = 'KEY_KPDOT'
    MixerVol = '5'
    Contrast = 1
    elif Location == 'BR2':
    MuteDelay = 4.5
    UnMuteDelay = 8.5
    MixerVol = '5'
    Contrast = 1
    elif Location == 'LR':
    MixerVol = '40'
    CurrentKC = 'KEY_KPPLUS'
    # set up event inputs and polling objects
    # This requires some udev magic to create the symlinks
    k = InputDevice('/dev/input/keypad')
    k.grab()
    kp = select.poll()
    kp.register(k.fileno(),select.POLLIN + select.POLLPRI + select.POLLERR)
    # if volume control knob exists, then set up its events
    VolumeDevice = '/dev/input/volume'
    vp = select.poll()
    if os.path.exists(VolumeDevice):
    logger.info('Volume control device: %s',VolumeDevice)
    v = InputDevice(VolumeDevice)
    v.grab()
    vp.register(v.fileno(),select.POLLIN + select.POLLPRI + select.POLLERR)
    # set up file for mplayer output tracing
    lw = open('/home/pi/mp.log','w') # mplayer piped output
    # set the mixer output low enough that the initial audio won't wake the dead
    subp.call(['amixer','-q','sset',MixerChannel,MixerVol])
    if Media[CurrentKC][1]:
    subp.call(['amixer','-q','sset',MixerChannel,'mute'])
    Muted = True # squelch anything before valid track name
    logger.info('Audio muted at startup')
    else:
    subp.call(['amixer','-q','sset',MixerChannel,'unmute'])
    Muted = False # allow early audio
    logger.info('Audio unmuted at startup')
    # Set up OLED display
    font1 = ImageFont.truetype('/usr/share/fonts/truetype/dejavu/DejaVuSansMono.ttf',14)
    font2 = ImageFont.truetype('/usr/share/fonts/truetype/dejavu/DejaVuSans.ttf',11)
    wrapper = textwrap.TextWrapper(width=128//font2.getsize('n')[0])
    StatLine = 0
    DataLine = 17 # allow one line for weird ascenders and accent marks
    LineSpace = 16
    serial = spi(device=0,port=0)
    device = sh1106(serial)
    device.contrast(Contrast)
    def ShowStatus(L1=None,L2=None,L3='None'):
    with canvas(device) as screen:
    screen.text((1,StatLine),Media[CurrentKC][0][0:11],
    font=font1,fill='white')
    screen.text((127-(4*font1.getsize('M')[0] + 2),StatLine),'Mute' if Muted else ' ',
    font=font1,fill='white')
    screen.text((1,DataLine),L1,
    font=font2,fill='white')
    screen.text((1,DataLine + 1*LineSpace),L2,
    font=font2,fill='white')
    screen.text((1,DataLine + 2*LineSpace),L3,
    font=font2,fill='white')
    ShowStatus('Startup in ' + Location,
    'Mixer: ' + MixerChannel + ' = ' + MixerVol,
    'Contrast: ' + str(Contrast))
    # Start the player with the default stream, set up for polling
    logger.info('Starting mplayer on %s -> %s',Media[CurrentKC][0],Media[CurrentKC][-1][-1])
    p = subp.Popen(Media[CurrentKC][-1],
    stdin=subp.PIPE,stdout=subp.PIPE,stderr=subp.STDOUT)
    pp = select.poll() # this may be valid for other invocations, but is not pretty
    pp.register(p.stdout.fileno(),select.POLLIN + select.POLLPRI + select.POLLERR)
    #——————–
    #— Play the streams
    while True:
    # pluck next line from mplayer and decode it
    if [] != pp.poll(10):
    text = p.stdout.readline()
    if 'Error: ' in text: # something horrible went wrong
    lw.write(text)
    lw.flush()
    logger.info('Unsolvable problem! ' + text)
    logger.info('Exiting')
    LogHandler.doRollover()
    logging.shutdown()
    sys.exit('Exit streamer on mplayer error –' + text)
    if 'ICY Info: ' in text: # these lines may contain track names
    lw.write(text)
    lw.flush()
    trkinfo = text.split(';') # also splits at semicolon embedded in track name
    # logger.info('Raw split line: %s', trkinfo)
    for ln in trkinfo:
    if 'StreamTitle' in ln: # this part probably contains the track name
    NeedMute = False # assume a listenable track
    trkhit = re.search(r"StreamTitle='(.*)'",ln) # extract title if possible
    if trkhit: # regex returned valid result?
    TrackName = trkhit.group(1) # get string between two quotes
    else:
    logger.info('Regex failed for line: [' + ln + ']')
    TrackName = 'Invalid StreamTitle format!'
    logger.info('Track name: [%s]', TrackName)
    if Media[CurrentKC][1] and ( (len(TrackName) == 0) or any(m in TrackName for m in MuteStrings) ) :
    NeedMute = True
    if NeedMute:
    if Media[CurrentKC][1] and not Muted:
    time.sleep(MuteDelay) # brute-force assumption about buffer leadtime
    subp.call(['amixer','-q','sset',MixerChannel,'mute'])
    Muted = True
    logger.info('Track muted')
    else:
    if Muted:
    if Media[CurrentKC][1]:
    time.sleep(UnMuteDelay) # another brute-force timing assumption
    subp.call(['amixer','-q','sset',MixerChannel,'unmute'])
    Muted = False
    logger.info('Track unmuted')
    if TrackName:
    info = wrapper.wrap(TrackName)
    ShowStatus(info[0],
    info[1] if len(info) > 1 else '',
    info[2] if len(info) > 2 else '')
    else:
    ShowStatus('No track info','','')
    elif 'Exiting.' in text: # mplayer just imploded
    lw.write(text)
    lw.flush()
    logger.info('EOF or stream cutoff: [' + text + ']')
    ShowStatus('Killing dead Mplayer','','')
    pp.unregister(p.stdout.fileno())
    p.terminate() # p.kill()
    p.wait()
    logger.info('Discarding keys')
    while [] != kp.poll(0):
    kev = k.read
    time.sleep(RestartDelay)
    logger.info('Restarting mplayer')
    ShowStatus('Restarting Mplayer','','')
    p = subp.Popen(Media[CurrentKC][-1],
    stdin=subp.PIPE,stdout=subp.PIPE,stderr=subp.STDOUT)
    pp.register(p.stdout.fileno(),select.POLLIN + select.POLLPRI + select.POLLERR)
    logger.info(' … running')
    ShowStatus('Mplayer running','','')
    # accept pending events from volume control knob
    if [] != vp.poll(10):
    vev = v.read()
    lw.write('Volume')
    lw.flush()
    for e in vev:
    if e.type == ecodes.EV_KEY:
    kc = KeyEvent(e).keycode
    if kc in Controls:
    try:
    p.stdin.write(Controls[kc])
    except Exception as e:
    logger.info('Error sending volume, restarting player: ' + str(e))
    try:
    pp.unregister(p.stdout.fileno())
    except Exception as e:
    logger.info('Cannot unregister stdout: ' + str(e))
    ShowStatus('Vol error','Restarting',' Mplayer')
    time.sleep(RestartDelay)
    p = subp.Popen(Media[CurrentKC][-1],
    stdin=subp.PIPE,stdout=subp.PIPE,stderr=subp.STDOUT)
    pp.register(p.stdout.fileno(),select.POLLIN + select.POLLPRI + select.POLLERR)
    logger.info(' … running')
    # accept pending events from keypad
    if [] != kp.poll(10):
    kev = k.read()
    lw.write('Keypad')
    lw.flush()
    for e in kev:
    if e.type == ecodes.EV_KEY:
    kc = KeyEvent(e).keycode
    if kc == 'KEY_NUMLOCK': # discard these, as we don't care
    continue
    if (kc == 'KEY_BACKSPACE') and (KeyEvent(e).keystate == KeyEvent.key_hold):
    if True:
    logger.info('Shutting down')
    LogHandler.doRollover()
    logging.shutdown()
    p.kill()
    q = subp.call(['sudo','shutdown','-P','now'])
    q.wait()
    time.sleep(5)
    else:
    logger.info('Exiting from main')
    LogHandler.doRollover()
    logging.shutdown()
    sys.exit('Exit on command')
    break
    if KeyEvent(e).keystate != KeyEvent.key_down: # now OK to discard key up & hold
    continue
    if kc == 'KEY_KPENTER': # toggle muted state
    if Muted:
    logger.info('Forcing unmute')
    subp.call(['amixer','-q','sset',MixerChannel,'unmute'])
    Muted = False
    else:
    logger.info('Forcing mute')
    subp.call(['amixer','-q','sset',MixerChannel,'mute'])
    Muted = True
    continue
    if kc in Controls:
    logger.info('Control: ' + kc)
    try:
    p.stdin.write(Controls[kc])
    except Exception as e:
    logger.info('Error sending controls, restarting player: ' + str(e))
    ShowStatus('Ctl error','Restarting',' Mplayer')
    try:
    pp.unregister(p.stdout.fileno())
    except Exception as e:
    logger.info('Cannot unregister stdout: ' + str(e))
    p.terminate() # p.kill()
    p.wait()
    time.sleep(RestartDelay)
    p = subp.Popen(Media[CurrentKC][-1],
    stdin=subp.PIPE,stdout=subp.PIPE,stderr=subp.STDOUT)
    pp.register(p.stdout.fileno(),select.POLLIN + select.POLLPRI + select.POLLERR)
    logger.info(' … running')
    ShowStatus('Mplayer',' running','')
    if kc in Media:
    logger.info('Switching stream: ' + Media[kc][0] + ' -> ' + Media[kc][-1][-1])
    oldname = Media[CurrentKC][0]
    CurrentKC = kc
    ShowStatus('Switching from',oldname,'Halt Mplayer')
    try:
    pp.unregister(p.stdout.fileno())
    except Exception as e:
    logger.info('Cannot unregister stdout: ' + str(e))
    try:
    p.communicate(input='q')
    except Exception as e:
    logger.info('Mplayer already dead? ' + str(e))
    try:
    p.terminate() # p.kill()
    p.wait()
    except Exception as e:
    logger.info('Trouble with terminate or wait: ' + str(e))
    if Media[CurrentKC][1]:
    subp.call(['amixer','-q','sset',MixerChannel,'mute'])
    Muted = True
    logger.info('Audio muted for restart')
    else:
    subp.call(['amixer','-q','sset',MixerChannel,'unmute'])
    Muted = False
    logger.info('Audio unmuted for restart')
    time.sleep(RestartDelay)
    logger.info('Restarting Mplayer')
    p = subp.Popen(Media[CurrentKC][-1],
    stdin=subp.PIPE,stdout=subp.PIPE,stderr=subp.STDOUT)
    pp.register(p.stdout.fileno(),select.POLLIN + select.POLLPRI + select.POLLERR)
    logger.info(' … running')
    ShowStatus('Started Mplayer','','')
  • Raspberry Pi: OLED Display

    These cute displays have barely enough dots for the job:

    RPi OLED Display - Classical
    RPi OLED Display – Classical

    That’s a 0.96 inch = 24.4 mm OLED display, measured diagonally, with a breathtaking 8192 = 128×64 dots. It’s a binary display: on or off pixels, nothing in between. This is not a color display: what you see is what it does, with a two-pixel void between the yellow and blue sections.

    The void is a physical separation that does not affect the display addressing: the yellow section has 16 rows, the blue section has 48. It’s your responsibility to keep things where they belong; a character descender from the yellow section will appear in the blue section.

    They’re three bucks each, shipped halfway around the planet: search eBay / Amazon for oled 128x64 yellow. The all-blue and all-white versions do not have the two-pixel void. I have some white 1.3 inch versions on the way for those applications requiring 35% more visibility.

    The SPI interface uses all seven wires, peeled from a premade 100 mm 40-pin cable with female pin connectors:

    RPi OLED Display - Wiring
    RPi OLED Display – Wiring

    Other OLED versions have a four-wire I2C interface. The boards have option jumpers on the back, but the pin header along the edge will have 7 holes for SPI or 4 holes for I2C .

    Caveat emptor for online buyers: the item picture(s) may not match the title or the description text. The low-end sellers carrying beach balls, cookware, MOSFETs, cheap consumer electronics, and OLEDs do not understand the tech on a small board that’s Just Another SKU among thousands.

    For cables, search eBay or Amazon for ribbon dupont "female to female" 10cm. Amazon has sets of male-female, male-male, and female-female jumpers for ten bucks in various lengths. The insulation seems rather stiff and I may be forced to build better cables with fine wire inside PET braid.

    The SPI interface soaks up a tidy block of pins on the RPi’s big header:

    RPi OLED Display - RPi connector detail
    RPi OLED Display – RPi connector detail

    The LUMA-OLED Python driver doc gives a useful summary of those connections, herewith extracted for future reference:

    • 17 VCC – 3.3 V works for sure, 5 V might not
    • 18 DC – Data/Command
    • 19 D1 (“dee one”) – Data to display = MOSI
    • 20 GND
    • 21 not used, that’s the pin in the midst of the block
    • 22 RST – Reset
    • 23 D0 (“dee zero”) – clock to display = SCLK
    • 24 CS – Chip Select = CE0 (“cee ee zero”)

    Pin 1 is in front on the left end of that picture, closest to the MicroSD card slot, and proceeds 1-2, 3-4, and so forth along the length of the connector: odds toward the CPU, evens toward the PCB edge.

    The LUMA-OLD maintainter must have OLED boards with a slightly different SPI pinout than mine: VCC and GND are interchanged. Caveat emptor!

    Obviously, it’s desperately in need of a cute little case, which is in the nature of fine tuning.

     

  • SK2812 RGBW LED: Test Fixture

    [Edit: The SK2812 in the title and elsewhere should be SK6812. If I change the title, then all the other links break. So it goes.]

    An envelope of RGBW LEDs, allegedly with SK6812 controllers, arrived from halfway around the planet:

    SK2812RGBW LEDs - as received
    SK2812RGBW LEDs – as received

    The yellow phosphor sauce poured atop the blue LED on the left that makes it glow white leaves the upper loop of two wire bonds sticking out, but I can’t fault ’em for that. The overall build quality looks better than the ill-fated WS2812 LEDs, although it’s hard to tell by looking.

    I conjured a test stand from the vasty digital deep by tweaking the WS2812 mount:

    SK6812 LED Array Test Fixture - Slic3r preview
    SK6812 LED Array Test Fixture – Slic3r preview

    Wiring up a 5×5 panel went as before:

    SK2812RGBW test fixture - rear
    SK2812RGBW test fixture – rear

    The array test code adds another pixel channel and runs another raised sine wave with another random period, accomplished without much hackage.

    With the warm-white LED at full throttle (MaxPWM = 255), the panel tends toward the pallid end of HSV space:

    SK2812RGBW test fixture - front - W PWM255
    SK2812RGBW test fixture – front – W PWM255

    Dialing the white MaxPWM back to 32 crisps things a bit:

    SK2812RGBW test fixture - front - W PWM32
    SK2812RGBW test fixture – front – W PWM32

    Of course, the RGBW data stream isn’t compatible with the RGB data stream, so vacuum tubes with SK6812 chips require a slightly different driver and I can’t mix the two chips on a single tube.

    The Arduino source code as a GitHub Gist:

    // SK6812 RGBW LED array exerciser
    // Ed Nisley – KE4ANU – February 2017
    #include <Adafruit_NeoPixel.h>
    //———-
    // Pin assignments
    const byte PIN_NEO = A3; // DO – data out to first Neopixel
    const byte PIN_HEARTBEAT = 13; // DO – Arduino LED
    //———-
    // Constants
    #define UPDATEINTERVAL 20ul
    const unsigned long UpdateMS = UPDATEINTERVAL – 1ul; // update LEDs only this many ms apart minus loop() overhead
    // number of steps per cycle, before applying prime factors
    #define RESOLUTION 100
    // phase difference between LEDs for slowest color
    #define BASEPHASE (PI/16.0)
    // LEDs in each row
    #define NUMCOLS 5
    // number of rows
    #define NUMROWS 5
    #define NUMPIXELS (NUMCOLS * NUMROWS)
    #define PINDEX(row,col) (row*NUMCOLS + col)
    //———-
    // Globals
    // instantiate the Neopixel buffer array
    Adafruit_NeoPixel strip = Adafruit_NeoPixel(NUMPIXELS, PIN_NEO, NEO_GRBW + NEO_KHZ800);
    uint32_t FullWhite = strip.Color(255,255,255,255);
    uint32_t FullOff = strip.Color(0,0,0,0);
    struct pixcolor_t {
    byte Prime;
    unsigned int NumSteps;
    unsigned int Step;
    float StepSize;
    float TubePhase;
    byte MaxPWM;
    };
    // colors in each LED
    enum pixcolors {RED, GREEN, BLUE, WHITE, PIXELSIZE};
    struct pixcolor_t Pixels[PIXELSIZE]; // all the data for each pixel color intensity
    unsigned long MillisNow;
    unsigned long MillisThen;
    //– Figure PWM based on current state
    byte StepColor(byte Color, float Phi) {
    byte Value;
    Value = (Pixels[Color].MaxPWM / 2.0) * (1.0 + sin(Pixels[Color].Step * Pixels[Color].StepSize + Phi));
    // Value = (Value) ? Value : Pixels[Color].MaxPWM; // flash at dimmest points
    // printf("C: %d Phi: %d Value: %d\r\n",Color,(int)(Phi*180.0/PI),Value);
    return Value;
    }
    //– Helper routine for printf()
    int s_putc(char c, FILE *t) {
    Serial.write(c);
    }
    //——————
    // Set the mood
    void setup() {
    pinMode(PIN_HEARTBEAT,OUTPUT);
    digitalWrite(PIN_HEARTBEAT,LOW); // show we arrived
    Serial.begin(57600);
    fdevopen(&s_putc,0); // set up serial output for printf()
    printf("WS2812 / SK6812 array exerciser\r\nEd Nisley – KE4ZNU – February 2017\r\n");
    /// set up Neopixels
    strip.begin();
    strip.show();
    // lamp test: run a brilliant white dot along the length of the strip
    printf("Lamp test: walking white\r\n");
    strip.setPixelColor(0,FullWhite);
    strip.show();
    delay(250);
    for (int i=1; i<NUMPIXELS; i++) {
    digitalWrite(PIN_HEARTBEAT,HIGH);
    strip.setPixelColor(i-1,FullOff);
    strip.setPixelColor(i,FullWhite);
    strip.show();
    digitalWrite(PIN_HEARTBEAT,LOW);
    delay(250);
    }
    strip.setPixelColor(NUMPIXELS – 1,FullOff);
    strip.show();
    delay(250);
    // fill the array, row by row
    printf(" … fill\r\n");
    for (int i=NUMROWS-1; i>=0; i–) { // for each row
    digitalWrite(PIN_HEARTBEAT,HIGH);
    for (int j=NUMCOLS-1; j>=0 ; j–) {
    strip.setPixelColor(PINDEX(i,j),FullWhite);
    strip.show();
    delay(100);
    }
    digitalWrite(PIN_HEARTBEAT,LOW);
    }
    // clear to black, column by column
    printf(" … clear\r\n");
    for (int j=NUMCOLS-1; j>=0; j–) { // for each column
    digitalWrite(PIN_HEARTBEAT,HIGH);
    for (int i=NUMROWS-1; i>=0; i–) {
    strip.setPixelColor(PINDEX(i,j),FullOff);
    strip.show();
    delay(100);
    }
    digitalWrite(PIN_HEARTBEAT,LOW);
    }
    delay(1000);
    // set up the color generators
    MillisNow = MillisThen = millis();
    printf("First random number: %ld\r\n",random(10));
    Pixels[RED].Prime = 3;
    Pixels[GREEN].Prime = 5;
    Pixels[BLUE].Prime = 7;
    Pixels[WHITE].Prime = 11;
    printf("Primes: (%d,%d,%d,%d)\r\n",
    Pixels[RED].Prime,Pixels[GREEN].Prime,Pixels[BLUE].Prime,Pixels[WHITE].Prime);
    unsigned int PixelSteps = (unsigned int) ((BASEPHASE / TWO_PI) *
    RESOLUTION * (unsigned int) max(max(max(Pixels[RED].Prime,Pixels[GREEN].Prime),Pixels[BLUE].Prime),Pixels[WHITE].Prime));
    printf("Pixel phase offset: %d deg = %d steps\r\n",(int)(BASEPHASE*(360.0/TWO_PI)),PixelSteps);
    Pixels[RED].MaxPWM = 255;
    Pixels[GREEN].MaxPWM = 255;
    Pixels[BLUE].MaxPWM = 255;
    Pixels[WHITE].MaxPWM = 32;
    for (byte c=0; c < PIXELSIZE; c++) {
    Pixels[c].NumSteps = RESOLUTION * (unsigned int) Pixels[c].Prime;
    Pixels[c].Step = (3*Pixels[c].NumSteps)/4;
    Pixels[c].StepSize = TWO_PI / Pixels[c].NumSteps; // in radians per step
    Pixels[c].TubePhase = PixelSteps * Pixels[c].StepSize; // radians per tube
    printf("c: %d Steps: %5d Init: %5d",c,Pixels[c].NumSteps,Pixels[c].Step);
    printf(" PWM: %3d Phi %3d deg\r\n",Pixels[c].MaxPWM,(int)(Pixels[c].TubePhase*(360.0/TWO_PI)));
    }
    }
    //——————
    // Run the mood
    void loop() {
    MillisNow = millis();
    if ((MillisNow – MillisThen) > UpdateMS) {
    digitalWrite(PIN_HEARTBEAT,HIGH);
    unsigned int AllSteps = 0;
    for (byte c=0; c < PIXELSIZE; c++) { // step to next increment in each color
    if (++Pixels[c].Step >= Pixels[c].NumSteps) {
    Pixels[c].Step = 0;
    printf("Color %d steps %5d at %8ld delta %ld ms\r\n",c,Pixels[c].NumSteps,MillisNow,(MillisNow – MillisThen));
    }
    AllSteps += Pixels[c].Step; // will be zero only when all wrap at once
    }
    if (0 == AllSteps) {
    printf("Grand cycle at: %ld\r\n",MillisNow);
    }
    for (int k=0; k < NUMPIXELS; k++) { // for each pixel
    byte Value[PIXELSIZE];
    for (byte c=0; c < PIXELSIZE; c++) { // … for each color
    Value[c] = StepColor(c,-k*Pixels[c].TubePhase); // figure new PWM value
    // Value[c] = (c == RED && Value[c] == 0) ? Pixels[c].MaxPWM : Value[c]; // flash highlight for tracking
    }
    uint32_t UniColor = strip.Color(Value[RED],Value[GREEN],Value[BLUE],Value[WHITE]);
    strip.setPixelColor(k,UniColor);
    }
    strip.show();
    MillisThen = MillisNow;
    digitalWrite(PIN_HEARTBEAT,LOW);
    }
    }

  • Kenmore Electric Clothes Dryer Rebuild

    Our ancient Kenmore clothes dryer (Model 110.96282100 for maximal SEO goodness) developed symptoms suggesting the heater and overtemperature cutouts were in fine shape: it continued to turn and heat, but didn’t completely dry the clothes. In addition, it emitted a horrible whine that sounded like a bad bearing.

    The wiring diagram pasted on the back panel shows how it works (clicky for more dots):

    Kenmore clothes dryer 110.96282100 - wiring diagram
    Kenmore clothes dryer 110.96282100 – wiring diagram

    Obviously, it’s not a firmware problem…

    The motor ran just fine, so Thermal Fuse 2 had never blown at 196 °F.

    The Operating Thermostat (along the bottom edge of the diagram) switches the 240 VAC heater off when the clothes temperature (actually, the drum exhaust temperature) exceeds 155 °F. It’s in series with the non-resettable 350 °F thermal cutoff and the resettable 250 °F high limit thermostat, both of which were intact, as shown by the fact that the heater still worked.

    We generally run the dryer in Auto mode, with the Temperature Selector in the middle position. The Selector varies the resistance in series with the Operating Thermostat heater (near the middle of the diagram), controlled by Timer Switch 1: increasing resistance reduces the heater current and requires hotter clothes before the Thermostat trips. For the first part of the cycle, the BK-BU contact closes to allow the Selector to affect the current. The BK-V contact also closes during the last part of the cycle, cutting out the Selector and letting the Thermostat hold the clothes at 155 °F by cycling the drum heater.

    So I installed a new Operating Thermostat (plus the accompanying thermal fuse I didn’t need):

    Kenmore clothes dryer - operating thermostat
    Kenmore clothes dryer – operating thermostat

    You can do that from the back of the dryer without dismantling it, by removing the rear cover.

    For whatever it’s worth, the replacement Operating Thermostat heater has a 74 kΩ resistance, not the 5.6 to 8.4 kΩ range shown on the wiring diagram. Preliminary testing suggests it does what it’s supposed to, so maybe they’ve improved (and, surely, cheapnified) its guts to work with 1% of the original power. More likely, the Temperature Selector now doesn’t do anything, as its (minimum) 10 kΩ resistance on the High setting doesn’t amount to squat compared with the new thermostat heater, but we don’t have enough experience to say anything definite.

    In an attempt to fix the whine, I took the whole thing apart to replace the idler wheels supporting the drum, the drum drive belt, and the belt tensioner pulley. The interior of the dryer is filled with sharp edges and hatred, so expect some bloodshed.

    Removing and installing the triangular wheel retainers requires a small flat-blade screwdriver and considerable muttering. Here’s the old wheel to the left of the motor, before replacement:

    Kenmore clothes dryer - tub support wheel
    Kenmore clothes dryer – tub support wheel

    After reassembling the dryer, the heater worked fine.

    The whine also worked fine, much to my dismay.

    So I took it all apart again, removed the plate covering the duct from the drum exhaust port to the blower wheel on the motor, removed a generous handful of lint from the middle of the blower wheel, extracted a pile of debris from the bottom of the duct below the wheel, vacuumed everything in sight, reassembled the dryer, and it now sounds great.

    Along the way, a small square brass (?) rod fell out of the debris, sporting one shiny end, well-worn to a diagonal slope. I think the rod got trapped between the duct and the back of the blower wheel, where it would produce the whine only when the motor got up to speed (thus, sounding OK while hand-turning the motor). The accumulated debris & lint held it in place, so flipping the dryer on its face and rotating the motor in both directions had no effect: turning the dryer upright simply let it fall back into the same position.

    No pictures, alas. We did the second teardown in a white-hot frenzy to Get It Done and swept the brass rod away with all the other debris.

    Whew!

  • Cheap WS2812 LEDs: Another Failure

    A few days after epoxying a replacement WS2812 RGB LED into the base of the 21HB5A and, en passant, soldering a 3.5 mm plug-and-jack into the plate lead for EZ removal, the top LED failed.

    21HB5A - Audio plug cable
    21HB5A – Audio plug cable

    In this case, it also failed the Josh Sharpie test with bad encapsulation sealing:

    WS2812 LED failure - ink test patterns
    WS2812 LED failure – ink test patterns

    Here’s a view from another angle, with a warm-white desk lamp for a bit of color:

    WS2812 LED failure - ink test patterns - 2
    WS2812 LED failure – ink test patterns – 2

    Those patterns took a few days to appear and also showed up in some, but not all, of the previous failing LEDs.

    Although I have no idea what’s going on, it’s certainly distinctive!

    An envelope of RGBW LEDs, allegedly with SK2812 controllers, has arrived from a different eBay supplier, so it’s time for an upgrade.

  • SMA Attenuators vs. Broadcast FM vs. NooElec SDR

    Four SMA attenuators arrived from halfway around the planet:

    SMA Attenuators
    SMA Attenuators

    The top line has ATTENUATOR wrapped around the body. They’re rated for 2 W = +33 dBm, suitable for antennas and SDR and suchlike, not real radios or even HTs.

    That assortment provides 39 dB of attenuation in 3 dB steps:

    • 3 6 9
    • 10 13 16 19
    • 20 23 26 29
    • 30 33 36 39

    Sweeping them on the spectrum analyzer shows they’re doing what they claim, to within the resolution of the analyzer, and remain flat through 1.5 GHz, where my cheap N-to-SMA adapter cables roll off by 3 dB. Stacking them produces 38 dB of attenuation, which is certainly the small difference of large values and fine for my simple needs.

    Conversely, a quick test with a NooElec SDR shows plenty of hocus-pocus betwixt antenna and display: the RF doesn’t attenuate nearly the way you’d (well, I’d) expect.

    Direct from the antenna, with AGC off and 50 dB of RF gain:

    WPDH Spectrum - 0 dB atten
    WPDH Spectrum – 0 dB atten

    3 dB attenuator:

    WPDH Spectrum - 3 dB atten
    WPDH Spectrum – 3 dB atten

    6 dB attenuator:

    WPDH Spectrum - 6 dB atten
    WPDH Spectrum – 6 dB atten

    10 dB attenuator:

    WPDH Spectrum - 10 dB atten
    WPDH Spectrum – 10 dB atten

    20 dB attenuator:

    WPDH Spectrum - 20 dB atten
    WPDH Spectrum – 20 dB atten

    Ain’t nothin’ simple…

  • Cheap WS2812 LEDs: Test Fixture Failure 1

    Well, that didn’t take long:

    WS2812 array - failure 1
    WS2812 array – failure 1

    The red spot in the next-to-bottom row of the test fixture (*) marks a failed WS2812 LED. All of the LEDs above it, plus the LED just to its left, are in pinball panic mode: random colors flicker across the panel as the LED’s controller transmits garbled data and the downstream LEDs pass it on.

    This failure provides several bits of information:

    • The LED sees the same power supply as all the rest, so it’s not a power thing
    • The LED gets data from the adjacent WS2812, so it’s not an Arduino output thing
    • It failed after about four days = 100 hours of continuous operation

    I connected the previous LED’s output (#6) to the next one’s input (#8), so the failed LED (#7, now with output disconnected) continues to flicker, but doesn’t influence any of the downstream LEDs.

    (*) The LEDs are daisy-chained from lower right to upper left, row by row, so that’s LED #7 of 28.