High Impact Art: Smashed Glass Coaster Meniscus Removal

After using the smashed glass coaster for a while, the beveled epoxy meniscus around the perimeter proved itself more annoying than expected:

Glass Coaster - second test
Glass Coaster – second test

So I clamped it to the Sherline’s tooling plate and milled off the rim:

Smashed Glass Coaster - meniscus removal
Smashed Glass Coaster – meniscus removal

Given the Sherline’s cramped work envelope, all the action took place along the rearmost edge, requiring eight reclampings indexed parallel to the table with a step clamp.

The cutter cleared off everything more than 0.3 mm above the surface of the glass chunks. I could probably have gone another 0.1 mm lower, but chopping the bit into the edge of a shattered glass fragment surely wouldn’t end well.

Polishing the dark gray milled surface might improve it slightly, at the risk of scuffing whatever poured epoxy stands slightly proud of the glass:

Smashed Glass Coaster - leveled edge
Smashed Glass Coaster – leveled edge

Perhaps if I define it to be a border, everybody will think it was intentional.