The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Tag: Repairs

If it used to work, it can work again

Step2 Garden Seat: Seat3

Another tray becomes a replacement for the plywood on the Step2 rolling seat in the Vassar Farms plot:

Step2 Garden Seat – weathered plywood

I reused the old hinges, as this tray seems to be slightly thicker than the one on the home garden seat. The straight edges show it’s also somewhat smaller, but it’ll work just fine.

The bottom of the tray with its Silite logo now faces upward, because the top surface has eroded to a matte finish while supporting a bunch of plants outdoors during several summers:

Step2 Garden Seat – tray top

So you can get two or three years from a painted plywood slab out in a garden, depending on how fussy you are about looks.

After two seasons, the first tray doesn’t look any the worse for wear: Silite trays really will survive the Apocalypse and be ready to serve breakfast the next day.

2022-11-21
Pixel 6a Camera Protector vs. Leaf Shredder Chaff

Much of my exercise of late has come from blowing leaves into piles and shredding them:

Leaf Shredding – GPS track

My GPS drawing hand is weak.

I wear 30 dB over-the-ear protectors with a pair of Bluetooth earbuds tucked inside for a rhythm track. I had been carrying my Pixel 6a in a side pocket, until I noticed a remarkable amount of crud inside the glass protector over the camera lens:

Pixel 6a camera protector dirt

How crud could get inside (what I thought should be) a sealed compartment inside the phone’s armor case became obvious after peeling the protector off:

Pixel 6a camera protector dirt – overview

Come to find out the protector’s adhesive layer has an opening near the edge of the camera, leaving a slot allowing the howling chaff storm onto the camera glass. Random pocket fuzz certainly contributed some particles, but the entire phone case had a surprising amount of yellow-brown dust tucked inside.

So I left the protector off, dumped the music files into my old Pixel 3a (which never had a camera protector), and will henceforth leave the 6a indoors during similar adventures.

The bagged leaves will become next year’s garden veggies, so the whole project isn’t a total waste of time.

2022-11-17
Downgrading Yubikey-Manager
It seems that Manjaro’s 5.0.0-1 version of the yubikey-manager crashes due to inscrutable errors, with the effect of not letting me use it to sign in at all the sites I’d set up to use TOTP authentication.

If the previous version (4.0.9-1) were still in the pacman cache, then downgrading would be straightforwar d:
```
sudo pacman -U /var/cache/pacman/pkg/firefox-64.0.2-1-x86_64.pkg.tar.xz
```
Regrettably, I had recently cleaned things up and flushed the cache, so I had to fetch the package (and its signature) from the “y” directory of the Arch archive, then install it:
```
sudo pacman -U /tmp/yubikey-manager-4.0.9-1-any.pkg.tar.zst

loading packages...
warning: downgrading package yubikey-manager (5.0.0-1 => 4.0.9-1)
resolving dependencies...
looking for conflicting packages...

Packages (1) yubikey-manager-4.0.9-1

Total Installed Size:   1.11 MiB
Net Upgrade Size:      -0.13 MiB

:: Proceed with installation? [Y/n] Y
<<< snippage >>>
```
Whereupon It Just Worked™ again.

I expect someone more experienced than I will have long since filed a bug report / sent a pull request / whatever, because I have little idea how to do any of that. The next upgrade should work just fine.
2022-11-10
Icemaker Water Chiller: Inlet Check Valve Debris

Because the icemaker sits atop the cooling water bucket, when the pump turns off the water drains back through the laser tube into the bucket:

Silonn icemaker – installed

The bucket contained all the water to start with, so with the icemaker and laser tube empty, all the water is back in the bucket. Getting all the bubbles out of the laser tube takes a while after the pump starts running, so I stuck a check valve on the laser output tube in the icemaker’s reservoir:

Silonn icemaker – inlet check valve

Which, after a few days, developed a slow leak, once again emptying the reservoir.

There being no way to dismantle the valve for analysis and cleaning, I just cut it apart:

Silonn icemaker – inlet check disassembly

Lo and behold, a small tangle of thin fibers had found its way into the valve:

Silonn icemaker – check valve debris

Which held the silicone disk ajar and let the water slowly leak backwards through the valve.

I have no idea where it might have come from, but a simple filter seems like a good idea. Given that the pump produces pretty nearly zero pressure, anything fancier than a coffee filter in a funnel would present too much back pressure.

Or, with three more valves in the bag, I can wait to see how long it takes for another tangle to arrive …

2022-10-25
Dripworks Mainline Puncture: In A Good Cause

Mary poked a garden fork tine into the mainline pipe of the garden irrigation plumbIng:

Mainline pipe puncture

Fortunately, I have a pipe clamp for just such occasions:

Mainline pipe puncture – repaired – with cause

After installing the clamp, we excavated the reddish lump just beyond it:

Mainline pipe puncture – excavated sweet potato

It’s a purple sweet potato, one of several that had escaped from their assigned plot, grown beyond the pipe, and burrowed under the path.

Her garden is as neat and tidy as a garden can be, but digging in the soil to find the crops isn’t an exact process!

2022-10-04
Tour Easy: Another Front Fender Bracket

The mudflap on my front fender rides low enough to snag on obstacles and the most recent incident (about which more later) was a doozy, breaking the left strut ferrule and pulling the bracket off its double-sticky foam tape attachment. Fortunately, the repair kit now has plenty of duct tape.

The replacement printed up and installed just like its predecessor s:

Tour Easy – front fender bracket

Having the bracket be the weakest link makes perfect sense to me …

2022-09-20
Never, Ever Run Your Laser Cutter Unattended

While running some finger-joint test pieces, this happened:

Detached laser lens holder

The knurled ring just below the Tight→ label worked its way loose and released the lens holder tube collet, whereupon the whole affair fell out and dangled on the air hose & wires as the gantry continued to zigzag along the finger pattern.

As is my custom, I was watching the proceedings and managed to poke the controller’s STOP button, which was a mistake. What I should have done was slap the EMERGENCY STOP mushroom switch, because the STOP button just tells the controller to cancel the current action and return to the home position, which resulted in dragging the lens holder across the plywood and platform.

No harm done, as far as I could tell, and it realigned easily enough.

The more typical laser cutter failure seems to be having the controller execute the Halt and Catch Fire instruction, resulting in at least a ruined workpiece, sometimes a ruined laser, and occasionally a serious conflagration.

Lesson learned: practice slapping the Big Red Switch every now and then.

2022-09-15