The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Tag: Gardening

Growing and sometimes fixing

  • Deer Fence Hangers

    Deer Fence Hangers

    For what should be obvious reasons, we armored Mary’s “kitchen garden” with buried concrete blocks and deer fence. I secured the fence to 7 foot plastic-coated steel-core posts strapped to shorter stakes supporting the lower wire fence, using cable ties we both knew wouldn’t survive exposure to the sun.

    As part of the spring garden prep, I summoned proper supports from the vasty digital deep:

    Deer Fence Hanger - Build view
    Deer Fence Hanger – Build view

    The general idea is to plunk one atop each post and tangle wrap the netting through the hooks, thusly:

    Deer Fence Hanger - installed
    Deer Fence Hanger – installed

    The garden looks like we killed an entire chess set and impaled their carcasses as a warning to others of their kind, but the fence now hangs neatly from the top of the posts rather than drooping sadly.

    Each one of those things takes nigh onto two hours to emerge from the M2, so I printed them one by one over the course of a few days while making continuous product improvements.

    The “natural” PETG isn’t UV stabilized, either, but it ought to last longer than those little bitty nylon cable ties. We shall see.

    The OpenSCAD source code as a GitHub Gist:

    // Deer Fence Hangers
    // Ed Nisley KE4ZNU May 2021
    Layout = "Show"; // [Build, Show, Cap, Hook]
    // net grid spacing
    NetOC = 55.0; // [40.0:5.0:70.0]
    // stake OD
    PoleDia = 23.0; // [20.0:30.0]
    //- Extrusion parameters must match reality!
    /* [Hidden] */
    ThreadThick = 0.25;
    ThreadWidth = 0.40;
    HoleWindage = 0.2;
    Protrusion = 0.1; // make holes end cleanly
    inch = 25.4;
    ID = 0;
    OD = 1;
    LENGTH = 2;
    function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);
    //———————-
    // Dimensions
    Notch = 5.0; // hook engagement
    WallThick = 3.0; // min wall and end thickness
    Shell = [PoleDia,PoleDia + 2*WallThick,NetOC + 2*Notch];
    HookBlock = [10.0,Shell.y/4,2*Notch]; // hanger inside length
    LegendBlock = [0.7*Shell.z,Shell.y/2,2*ThreadThick]; // legend size
    //———————-
    // Useful routines
    module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes
    Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
    FixDia = Dia / cos(180/Sides);
    cylinder(r=(FixDia + HoleWindage)/2,
    h=Height,
    $fn=Sides);
    }
    //———————-
    // Pieces
    module Hook() {
    //%Cap();
    translate([Shell[OD]/2 – Protrusion,HookBlock.y/2,0])
    rotate([90,0,0])
    linear_extrude(height=HookBlock.y)
    difference() {
    scale([1,2])
    intersection() {
    circle(r=HookBlock.x);
    square(HookBlock.x,center=false);
    }
    square(Notch,center=false);
    }
    }
    module Cap() {
    difference() {
    rotate(180/6)
    PolyCyl(Shell[OD],Shell[LENGTH],6);
    translate([0,0,-WallThick])
    rotate(180/24)
    PolyCyl(Shell[ID],Shell[LENGTH],24);
    translate([-Shell[OD]/2,0,Shell[LENGTH]/2])
    rotate([0,90,0])
    cube(LegendBlock,center=true);
    }
    translate([-(Shell[OD]/2 – LegendBlock.z/2),0,Shell[LENGTH]/2])
    rotate([0,-90,0])
    resize(0.8*LegendBlock,auto=[true,true,false])
    linear_extrude(height=LegendBlock.z)
    text(text=str(NetOC," ",PoleDia),
    size=6,spacing=1.00,font="Bitstream Vera Sans:style=Bold",
    halign="center",valign="center");
    }
    module Hanger() {
    Cap();
    for (k=[0,1])
    translate([0,0,k*Shell.z])
    for (a=[-1:1])
    rotate([k*180,0,a*60])
    Hook();
    }
    //———————-
    // Build it
    if (Layout == "Cap")
    Cap();
    if (Layout == "Hook")
    Hook();
    if (Layout == "Show")
    Hanger();
    if (Layout == "Build")
    translate([0,0,Shell[LENGTH]])
    rotate([180,0,0])
    Hanger();

  • Bypass Lopper Bumper

    Bypass Lopper Bumper

    I used the long-handled bypass lopper to harvest the 3D printed soaker hose splices and clamps, which made the sad state of the lopper’s bumper painfully obvious:

    Bypass Lopper - OEM bumper
    Bypass Lopper – OEM bumper

    Contrary to what you might think, those rivets never had a head on this side and the bumper seems to be held in place by an interference fit with the plastic handle cover.

    A bit of cutoff wheel work removed the crimped end on the 5 mm stud holding the bumper to the pot-metal dingus:

    Bypass Lopper - shaft cut
    Bypass Lopper – shaft cut

    Whacking it with a punch separated all the parts:

    Bypass Lopper - bumper parts
    Bypass Lopper – bumper parts

    The gray thing is a silicone rubber vibration isolator that’s a bit too large in all dimensions, but surely Close Enough™ for present purposes.

    A length of 5 mm shaft became the new stud, with M3×0.5 threads tapped into both ends and a pair of random screws held in place with red Loctite:

    Bypass Lopper - epoxy curing
    Bypass Lopper – epoxy curing

    There are no pix of the drilling and threading, as it was accomplished after a shiny-new 2.7 mm “titanium” metric drill from a not-dirt-cheap set shattered in the shaft:

    Shattered metric drill
    Shattered metric drill

    The blue color on the flutes is Sharpie to remind me it’s defunct. I completed the mission using a #36 drill with no further excitement.

    The dingus is now held to the lopper with JB Weld and, should that fail, I’ll drill-n-tap the rivets and be done with it.

  • Soaker Hose Splices: End Of Life

    Soaker Hose Splices: End Of Life

    The soaker hoses from Mary’s garden all came from someone else and have now reached their second end of life:

    Soaker Hose Splices - end of life
    Soaker Hose Splices – end of life

    Those orange lumps kept them alive for a few more seasons:

    Soaker Hose Splices - harvested
    Soaker Hose Splices – harvested

    In the unlikely event I ever give another in-person presentation about 3D printing and what it’s good for, I’ll have some interesting show-n-tell samples. Might have to soak the dirt off, though.

  • Vultures Sunning

    Vultures Sunning

    Spotted after pre-season prep at Mary’s Vassar Farms garden:

    Vultures sunning
    Vultures sunning

    It must feel really good up there atop the old barn, even if they’re sunning themselves to kill off parasites.

    Taken with the Pixel 3a zoomed all the way in at 7× from a bit over 200 feet:

    Vultures sunning - photo range
    Vultures sunning – photo range

    Then cropped and sharpened just a smidge. Not a great picture, but good enough for practical purposes; the Good Camera + Big Glass takes better pix and is too awkward to carry in my pocket.

  • Step2 Garden Seat: Replacement Seat2

    Step2 Garden Seat: Replacement Seat2

    As expected, the plywood seat I put on the Step2 Garden Seat for Mary’s Vassar Farms plot lasted about a year before the wood rotted away around the screws. In the meantime, we’d acquired a stack of SiLite cafeteria trays, so we applied one to the cause of better seating:

    Step2 Seat - tray variant
    Step2 Seat – tray variant

    Various eBay listings value that slab of Bakelite Melamine up to $20, which is far more than Mary paid for the entire stack at a local tag sale. They also call that color “rich brown”, which is certainly better than what immediately came to mind when I saw them.

    The stylin’ asymmetric design happened when I realized the squared-off handle end of the cart didn’t demand a rounded-off end of the seat. I cut off the raised tray rim before sketching the rounded outline using the rotted seat as a template; some of the sketch remains over on the right-front corner. A session with Mr Belt Sander put the remaining rim edges flush with the surface, no matter what the picture suggests.

    The tray being 2 mm thinner than the plywood, I tried printing the hinges in a different orientation with different built-in support:

    Rolling Cart Hinges - solid model - build
    Rolling Cart Hinges – solid model – build

    The perimeter threads pulled up far too much and, although fiddling with cooling would likely help, I think the original orientation was better:

    Rolling Cart Hinges - solid model - bottom
    Rolling Cart Hinges – solid model – bottom

    Given that the post-apocalypse breakfast will be served on similar trays, the seat should survive for quite a while in the garden. We think the sun will convert the brown surface into a bun warmer; a coat of white paint may be in its future.

    The original OpenSCAD code is still out there as a GitHub Gist.

  • Monthly Science: Inchworms

    Monthly Science: Inchworms

    A Rudbeckia Black-eyed-susan coneflower from the garden carried a passenger to our patio table:

    Inchworm - linear
    Inchworm – linear

    Even linearized, the inchworm was barely 20 mm long; it’s the thought that counts.

    The stamens mature in concentric rings, each stamen topped by a pollen grain. Apparently, those grains are just about the most wonderful food ever, as the inchworm made its way around the ring eating each grain in succession:

    Inchworm - feeding
    Inchworm – feeding

    Of course, what goes in must come out:

    Inchworm - excreting
    Inchworm – excreting

    I had to brush off the table before washing it; the pellets are dry, but smear when you get them wet.

    Another flower in the vase held a 10 mm inchworm with plenty of upside potential:

    Inchworm - junior edition
    Inchworm – junior edition

    After nearly a week, the flowers were done and the inchworms had moved on. We wish them well, although we likely won’t recognize them in the future.

  • Round Soaker Hose Clamp

    Round Soaker Hose Clamp

    An aging round soaker hose sprang a leak large enough to gouge a crater under a tomato plant, so I conjured a short clamp from the longer round hose splints:

    Soaker Hose Clamp - round - installed
    Soaker Hose Clamp – round – installed

    The shiny stuff is the plastic backing on strips of silicone tape intended to prevent the high-pressure water from squirting through the porous 3D printed plastic. The fat drop hanging from the hose shows some leakage around the tape; an occasional drop is perfectly OK.

    The leak faces the round side of the bottom half of the clamp, which probably doesn’t make any difference.

    I hope the washers occupy enough of the minimal surface to render aluminum backing plates superfluous:

    Soaker Hose Clamp - round - kitted
    Soaker Hose Clamp – round – kitted

    Creating the 3D model required nothing more than shortening the original splint to 30 mm with two screws along each side. While I was at it, I had Slic3r make three clamps to put two in the Garden Dedicated Hydraulic Repair Kit for later use:

    Round Soaker Hose Splice - 30mm - Slic3r
    Round Soaker Hose Splice – 30mm – Slic3r

    Change two lines in the OpenSCAD code and it’s done.

    Also: clamps for flat soaker hoses.