Software – Page 58 – The Smell of Molten Projects in the Morning

Propane Tank QD Fitting Adapter, PETG Edition

Smoking bacon during the winter months brought the third tank into play, requiring the POL-to-QD adapter I’d had in the drawer for just such an occasion. Not much to my surprise, the old PLA fitting adapter snapped along the layers near the outside end of the triangular snout:

So I ran off the two orange ones in PETG with six perimeter layers and 50% infill density:

Propane QD Adapter Tool - Slic3r — Propane QD Adapter Tool – Slic3r

Those should last roughly forever …

The OpenSCAD source code as a GitHub Gist:

	// Propane tank QD connector adapter tool
	// Ed Nisley KE4ZNU November 2012
	// 2018-04-08 toss MCAD includes overboard

	//- Extrusion parameters must match reality!
	// Print with about half a dozen perimeter threads and 50% infill

	ThreadThick = 0.25;
	ThreadWidth = 2.0 * ThreadThick;

	HoleWindage = 0.2;

	function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);

	Protrusion = 0.1; // make holes end cleanly

	inch = 25.4;

	//———————-
	// Dimensions

	WrenchSize = (5/8) * inch; // across the flats
	WrenchThick = 10;

	NoseDia = 8.6;
	NoseLength = 9.0;

	LockDia = 12.5;
	LockRingLength = 1.0;
	LockTaperLength = 1.5;

	TriDia = 15.1;
	TriWide = 12.2; // from OD across center to triangle side
	TriOffset = TriWide – TriDia/2; // from center to triangle side
	TriLength = 9.8;

	NeckDia = TriDia;
	NeckLength = 4.0;

	//———————-
	// Useful routines

	module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes

	Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);

	FixDia = Dia / cos(180/Sides);

	cylinder(r=(FixDia + HoleWindage)/2,
	h=Height,
	$fn=Sides);
	}

	/*
	module ShowPegGrid(Space = 10.0,Size = 1.0) {

	Range = floor(50 / Space);

	for (x=[-Range:Range])
	for (y=[-Range:Range])
	translate([xSpace,ySpace,Size/2])
	%cube(Size,center=true);
	}
	*/

	//——————-
	// Build it…

	$fn = 4*6;

	//ShowPegGrid();

	union() {

	translate([0,0,(WrenchThick + NeckLength + TriLength – LockTaperLength – LockRingLength + Protrusion)])
	cylinder(r1=NoseDia/2,r2=LockDia/2,h=LockTaperLength);

	translate([0,0,(WrenchThick + NeckLength + TriLength – LockRingLength)])
	cylinder(r=LockDia/2,h=LockRingLength);



	difference() {
	union() {

	translate([0,0,WrenchThick/2])
	cube([WrenchSize,WrenchSize,WrenchThick],center=true);

	cylinder(r=TriDia/2,h=(WrenchThick + NeckLength +TriLength));

	cylinder(r=NoseDia/2,h=(WrenchThick + NeckLength + TriLength + NoseLength));
	}

	for (a=[-1:1]) {
	rotate(a*120)
	translate([(TriOffset + WrenchSize/2),0,(WrenchThick + NeckLength + TriLength/2 + Protrusion/2)])
	cube([WrenchSize,WrenchSize,(TriLength + Protrusion)],center=true);
	}
	}
	}

view raw Propane QD Adapter Tool.scad hosted with ❤ by GitHub

2018-04-17

Streaming Radio Player: CE Timing Tweak

Adding delays around the SPI control signal changes reduced the OLED glitch rate from maybe a few a week to once a week, but didn’t completely solve the problem.

However, (nearly) all the remaining glitches seem to occur while writing a single row of pixels, which trashes the rest of the display and resolves on the next track update. That suggests slowing the timing during the initial hardware setup did change the results.

Another look at the Luma code showed I missed the Chip Enable (a.k.a. Chip Select in the SH1106 doc) change in serial.py:

def _write_bytes(self, data):
    gpio = self._gpio
    if self._CE:
        time.sleep(1.0e-3)
        gpio.output(self._CE, gpio.LOW)  # Active low
        time.sleep(1.0e-3)

    for byte in data:
        for _ in range(8):
            gpio.output(self._SDA, byte & 0x80)
            gpio.output(self._SCLK, gpio.HIGH)
            byte <<= 1
            gpio.output(self._SCLK, gpio.LOW)

    if self._CE:
        time.sleep(1.0e-3)
        gpio.output(self._CE, gpio.HIGH)

What remains unclear (to me, anyway) is how the code in Luma's bitbang class interacts with the hardware-based SPI code in Python’s underlying spidev library. I think what I just changed shouldn’t make any difference, because the code should be using the hardware driver, but the failure rate is now low enough I can’t be sure for another few weeks (and maybe not even then).

All this boils down to the Pi’s SPI hardware interface, which changes the CS output with setup / hold times measured in a few “core clock cycles”, which is way too fast for the SH1106. It seems there’s no control over CS timing, other than by changing the kernel’s bcm2708 driver code, which ain’t happening.

The Python library includes a no_cs option, with the caveat it will “disable use of the chip select (although the driver may still own the CS pin)”.

Running vcgencmd measure_clock core (usage and some commands) returns frequency(1)=250000000, which says a “core clock cycle” amounts to a whopping 4 ns.

Forcibly insisting on using Luma’s bitbang routine may be the only way to make this work, but I don’t yet know how to do that.

Obviously, I should code up a testcase to hammer the OLED and peer at the results on the oscilloscope: one careful observation outweighs a thousand opinions.

2018-04-16

MPCNC: Linear Bearing Pen Holder

The simplest way to push a pen (or similar thing) downward with constant force may be to hold it in a linear bearing with a weight on it, so I gimmicked up a proof-of-concept. The general idea is to mount the pen so its axis coincides with the DW660 spindle, so as to have the nib trace the same path:

DW660 Pen Holder - unweighted — DW660 Pen Holder – unweighted

The puck mimics the shape of the DW660 snout closely enough to satisfy the MPCNC’s tool holder:

DW660 Pen Holder - Slic3r — DW660 Pen Holder – Slic3r

The pen holder suffers from thin walls constrained by the 10 mm (-ish) pen OD and the 12 mm linear bearing ID, to the extent the slight infill variations produced by the tapered pen outline change the OD. A flock of 16 mm bearings, en route around the planet even as I type, should provide more meat.

In any event, 3D printing isn’t noted for its perfect surface finish, so I applied an epoxy layer and rotated the holder as it cured:

DW660 Pen Holder - epoxy coating — DW660 Pen Holder – epoxy coating

After letting it cure overnight, I ran a lathe tool along the length to knock down the high spots and set the OD to 11.9+ mm. Although the result turns out to be a surprisingly nice fit in the bearing, there’s no way epoxy can sustain the surface load required for the usual precision steel-on-steel fit.

A plastic pen in a plastic holder weighs 8.3 g, which isn’t quite enough to put any force on the paper. Copper weighs 9 g/cm³ = 9 mg/mm³ and 10 AWG wire is 2.54 mm OD = 5 mm², so it’s 45 mg/mm: to get 20 g, chop off 450 mm of wire.

I chopped off a bit more than that, straightened it, annealed it, and wound it around a random contestant from the Bucket o’ Sticks with an OD just over the pen OD:

DW660 Pen Holder - copper weight forming — DW660 Pen Holder – copper weight forming

The helix is 13.5 mm down the middle of the turns and 14 turns long (trimmed of the tail going into the chuck and fudging the tail sticking out as a partial turn), so it’s 593 mm long and should weigh 26.7 g. It actually weighs 27.6 g: close enough.

Which is enough to overcome stiction due to the holder’s surface roughness, but the mediocre epoxy-on-balls fit allows the pen point to wander a bit too much for good results.

The prospect of poking precise holes into 16 mm drill rod seems daunting, but, based on what I see here, it will produce much better results: rapid prototyping FTW!

The OpenSCAD source code as a GitHub Gist:

	// MPCNC Pen Holder for DW660 Mount
	// Ed Nisley KE4ZNU – 2018-03-05

	Layout = "Build"; // Build, Show
	// Puck, MountBase, BuildBase
	// Pen, PenAdapter, BuildAdapter

	/* [Extrusion] */

	ThreadThick = 0.25; // [0.20, 0.25]
	ThreadWidth = 0.40; // [0.40]

	/* [Hidden] */

	Protrusion = 0.1; // [0.01, 0.1]

	HoleWindage = 0.2;

	inch = 25.4;

	function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);

	ID = 0;
	OD = 1;
	LENGTH = 2;

	//- Adjust hole diameter to make the size come out right

	module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes
	Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
	FixDia = Dia / cos(180/Sides);
	cylinder(r=(FixDia + HoleWindage)/2,h=Height,$fn=Sides);
	}

	//- Dimensions

	WallThick = 3.0; // minimum thickness / width

	Screw = [3.0,7.0,25.0]; // holding it all together, OD = washer

	Insert = [3.0,4.4,4.5]; // brass insert

	Bearing = [12.0,21.0,30.0]; // LM12UU bearing body, ID = rod OD

	PenTravel = 5.0; // vertical pen travel allowance

	NumSides = 8*4; // cylinder facets

	//—–
	// Define shapes

	//– Sakura Micron fiber-point pen

	ExpRP = 0.30; // expand critical sections (by radius)

	//– pen locates in holder against end of outer body

	PenOutline = [
	[0,0], // 0 fiber pen tip
	[0.6/2,0.0],[0.6/2,0.9], // 1 … cylinder
	[1.5/2,0.9],[1.5/2,5.3], // 3 tip surround
	[4.7/2,5.8], // 5 chamfer
	[4.9/2,12.3], // 6 nose
	// [8.0/2,12.3],[8.0/2,13.1], // 7 latch ring
	// [8.05/2,13.1],[8.25/2,30.5], // 9 actual inner body
	[8.4/2 + ExpRP,12.3],[8.4/2 + ExpRP,30.5], // 7 inner body – clear latch ring
	[9.5/2 + ExpRP,30.9], // 9 outer body – location surface!
	[9.8/2 + ExpRP,60.0], // 10 outer body – length > Body
	[7.5/2,60.0], // 11 arbitrary length, much longer than bearing
	[7.5/2,59.0], // 12 end of reservoir
	[0,59.0] // 13 fake reservoir
	];

	PenNose = PenOutline[6][1];
	PenLocate = PenOutline[9][1];

	// Basic shape of DW660 snout fitting into the holder
	// Lip goes upward to lock into MPCNC mount

	Snout = [44.6,50.0,9.6]; // LENGTH = ID height
	Lip = 4.0; // height of lip at end of snout
	Key = [Snout[ID],25.7,Snout[LENGTH] + Lip]; // rectangular key

	module DW660Puck() {

	cylinder(d=Snout[OD],h=Lip/2,$fn=NumSides);
	translate([0,0,Lip/2])
	cylinder(d1=Snout[OD],d2=Snout[ID],h=Lip/2,$fn=NumSides);
	cylinder(d=Snout[ID],h=Lip + Snout[LENGTH],$fn=NumSides);
	intersection() {
	translate([0,0,0*Lip + Key.z/2])
	cube(Key,center=true);
	cylinder(d=Snout[OD],h=Lip + Key.z,$fn=NumSides);
	}

	}

	module MountBase() {

	difference() {
	DW660Puck();
	translate([0,0,-Protrusion])
	PolyCyl(Bearing[OD],2*Bearing[LENGTH],NumSides);
	}
	}

	//– Sakura drawing pen body & polygon shape

	module Pen() {
	rotate_extrude($fn=NumSides)
	polygon(points=PenOutline);
	polygon(points=PenOutline);
	}

	//– Pen holder

	AdapterRing = [Bearing[ID],Bearing[OD],4.0];
	AdapterOAL = Bearing[LENGTH] + PenTravel + AdapterRing[LENGTH];

	module PenAdapter() {

	difference() {
	union() {
	PolyCyl(Bearing[ID],AdapterOAL,NumSides);
	translate([0,0,AdapterOAL – AdapterRing[LENGTH]])
	cylinder(d=AdapterRing[OD],h=AdapterRing[LENGTH],$fn=NumSides);
	}
	translate([0,0,-(PenNose + Protrusion)])
	Pen();
	}

	}

	//—–
	// Build it

	if (Layout == "Puck")
	DW660Puck();

	if (Layout == "MountBase")
	MountBase();

	if (Layout == "Pen")
	Pen();

	if (Layout == "PenAdapter")
	PenAdapter();

	if (Layout == "Show")
	MountBase();

	if (Layout == "BuildBase" \|\| Layout == "Build")
	translate([0,-Snout[OD]/2,0])
	MountBase();

	if (Layout == "BuildAdapter" \|\| Layout == "Build")
	translate([0,Snout[OD]/2,AdapterOAL])
	rotate([180,0,0])
	PenAdapter();

view raw Pen Holder – DW660 Mount.scad hosted with ❤ by GitHub

2018-04-04

Sena PS410 Serial Server: Capturing HP 54602 Screen Images

The objective is to capture screen shots from my HP 54602 oscilloscope, now connected to Serial Port 1 of the Sena PS410 serial server.

Although the scope command language offers a :PRINT? command, it produces output in HP PCL, from which there seems no practical way to get a raster image format like PNG. So this remains an output-only transfer triggered by poking the PRINT SCREEN softkey, after first setting the serial parameters:

In text:

Connect to: HP Plotter
Factors: ON
Resolution: HIGH
Baud rate: 19200 b/s
Handshake: XON

I have no idea what’s inside the serial cable at this late date (see the HP 8591 post for more musings), but the (paper!) manual says:

For three-wire operation, an XON/XOFF software handshake must be used to handle handshaking between the devices.
For extended hardwire operation, handshaking may be handled either with XON/XOFF or by manipulating the CTS and RTS lines of the oscilloscope.
For both three-wire and extended hardwire operation, the DCD and DSR inputs to the oscilloscope must remain high for proper operation.
With extended hardwire operation, a high on the CTS input allows the oscilloscope to send data and a low on this line disables the oscilloscope data transmission.
Likewise, a high on the RTS line allows the controller to send data and a low on this line signals a request for the controller to disable data transmission.
Since three-wire operation has no control over the CTS input, internal pull-up resistors in the oscilloscope ensure that this line remains high for proper three-wire operation.

Apparently, the DCD, DSR, and CTS inputs have internal pullups.

Hardware handshakings uses these signals:

Pin 4 RTS (Request To Send) is an output from the oscilloscope which can be used to control incoming data flow.
Pin 5 CTS (Clear To Send) is an input to the oscilloscope which controls data flow from the oscilloscope.
Pin 6 DSR (Data Set Ready) is an input to the oscilloscope which controls data flow from the oscilloscope within two bytes.
Pin 8 DCD (Data Carrier Detect) is an input to the oscilloscope which controls data flow from the oscilloscope within two bytes.
Pin 20 DTR (Data Terminal Ready) is an output from the oscilloscope which is enabled as long as the oscilloscope is turned on.

The scope wiggles them thusly:

The TD (Transmit Data) line from the oscilloscope must connect to the RD (Receive Data) line on the controller. Likewise, the RD line from the oscilloscope must connect to the TD line on the controller.
The RTS (Request To Send) line is an output from the oscilloscope which can be used to control incoming data flow. A high on the RTS line allows the controller to send data, and a low on this line signals a request for the controller to disable data transmission.
The CTS (Clear To Send), DSR (Data Set Ready), and DCD (Data Carrier Detect) lines are inputs to the oscilloscope which control data flow from the oscilloscope (Pin 2). Internal pull-up resistors in the oscilloscope assure the DCD and DSR lines remain high when they are not connected.
If DCD or DSR are connected to the controller, the controller must keep these lines and the CTS line high to enable the oscilloscope to send data to the controller. A low on any one of these lines will disable the oscilloscope data transmission.
Dropping the CTS line low during data transmission will stop oscilloscope data transmission immediately.
Dropping either the DSR or DCD line low during data transmission will stop oscilloscope data transmission, but as many as two additional bytes may be transmitted from the oscilloscope.

The “as many as two additional bytes may be transmitted” suggests the same problem as with the HP 8591 spectrum analyzer at 19200 b/s, wherein it seems to overrun the PS410 input despite the flickering CTS control line.

I set up hardware handshaking in the PS410 and discovered the CTS line flickers as it does with the 8591, but the transfer complete without overruns. Perhaps the 8591 sends more than however many characters the PS410 can handle after calling for a pause?

The Kermit setup points to Serial Port 1 on the PS410:

set host 192.168.1.40 7001 /raw-socket
set modem none

And then the rest of the script Just Works:

The Kermit script as a GitHub Gist:

	#!/usr/bin/kermit +
	# Fetches screen shot from HP54602B oscilloscope
	# Presumes it's set up for plotter output…
	# Converts HPGL to PNG image

	set host 192.168.1.40 7001 /raw-socket
	set modem none

	# Make sure we have a param
	if not defined \%1 ask \%1 {File name? }

	set input echo off
	set input buffer-length 200000

	# Wait for PRINT button to send the plot
	echo Set HP54602B for HP Plotter, FACTORS ON, 19200, XON
	echo Press PRINT SCREEN button on HP54602B…

	log session "\%1.hgl"

	# Factors On
	input 480 \x03

	close session
	close

	echo Converting HPGL in
	echo –\%1.hgl
	echo to PNG in
	echo –\%1.png

	# Factors Off
	#run hp2xx -q -m png -a 1.762 -h 91 -c 14 "\%1.hgl"
	#run mogrify -density 300 -resize 200% "\%1.png"

	# Factors On
	run sed '/lb/!d' "\%1.hgl" > "\%1-1.hgl"
	#run hp2xx -q -m eps -r 270 -a 0.447 -d 300 -w 130 -c 14 -p 34 -f "\%1.eps" "\%1-1.hgl"
	run hp2xx -q -e 40 -m eps -r 270 -a 0.447 -c 14 -f "\%1.eps" "\%1-1.hgl"
	run rm "\%1-1.hgl"
	#run convert -density 300 -resize 675×452+2+2 "\%1.eps" "\%1.png"
	run convert "\%1.eps" -alpha off -resize 675×452 "\%1.png"

	echo Finished!

	exit 0

view raw gethp54602 hosted with ❤ by GitHub

2018-04-03

Sena PS410 Serial Server: Capturing HP 8591 Screen Images

The objective is to capture screen shots from the HP 8591 spectrum analyzer, now connected to Serial Port 2 of the Sena PS410 serial server.

My analyzer is an old one with a 3322A serial number, so its Opt 023 came with a genuine DB-25 female connector, not the DE-9 male connector described in the HP doc for the later Op 043 hardware. With that in mind, the HP doc says the spectrum analyzer supports only hardware handshaking:

Baud rate 300 to 57,000 baud.
8 bits per character.
1 stop bit.
No parity.
Software handshake – none.
Xon/Xoff and ENQ/ACK not supported by the spectrum analyzer.

The manual enumerates the handshaking lines:

Request to send (RTS) – Output signal indicates that the spectrum analyzer is ready to communicate. This line is true at power-up and stays true while power is on.
Clear to send (CTS) – Input signal indicates that the external controller is ready to receive data.
Data terminal ready (DTR) – Output signal from the spectrum analyzer. When the input buffer is full, this line goes false.
Data set ready (DSR) – Is not available.
Data carrier detect (DCD) – Input to the spectrum analyzer. If DCD is true, the spectrum analyzer will receive data from the controller. If false, no data will be input. The data will be ignored.

Furthermore, it is written:

The spectrum analyzer checks its CTS input before transmitting data to the computer. If the CTS line is false, the spectrum analyzer will not transmit data. The spectrum analyzer transmits data when the CTS line is true.

The spectrum analyzer sets the DTR line (PC CTS) false when its input buffer is full.

They offer several wiring diagrams, none of which correspond to the hardware on my bench, but swapping the “Personal Computer” and “Analyzer” headings on this diagram seems close to reality:

HP 8591 - RS232 DB25 to DE9 wiring diagram — HP 8591 – RS232 DB25 to DE9 wiring diagram

On the other end of the cable, the PS410 does “hardware flow control using RTS/CTS”. They also offer a diagram:

Sena PS410 - RS232 wiring diagram — Sena PS410 – RS232 wiring diagram

So I rewired the cable thusly:

HP 8591 vs Sena PS410 - RS232 cable diagram — HP 8591 vs Sena PS410 – RS232 cable diagram

Pin 1 on the 8591 interface connects to both frame ground and signal ground and, back when I first made this cable, many years ago, I had wired it to the shield of the cable and thence to the DE9 shell. Alas, the PS410 took offense; for reasons I don’t understand, a shell-to-ground connection ignites a ferrite bead on the PS410’s PCB.

With the rewired cable in hand, the PS410 serial port setup looks like this:

Port 2 - 8591 serial config — Port 2 – 8591 serial config

The PS410 apparently wiggles its RTS output after every byte it receives, because the CTS input at the 8591 turns into a blur during screen captures. This seems unaffected by the Inter character time-out setting and doesn’t (seem to) produce any problems, so it’s like that and that’s the way it is.

Using 9600 b/s isn’t as slow as you might think. The HP manual notes:

Some of the programs in this manual use 1200 baud for proper operation. If your system uses the RS-232 handshake lines, you can use 9600 baud for all of the programs.

I tried 19200 b/s and got mysterious errors that resemble overruns, which suggests the 8591 ignores the PS410’s flickering RTS output. The screen dumps require only a few seconds, so it’s not a big deal, although timing issues have a way of resurfacing at the most inopportune, uh, times.

Kermit knows how to handle network sockets and suchlike, so aiming it at the spectrum analyzer is a one-liner:

set host 192.168.1.40 7002 /raw-socket
set modem none

The /raw-socket disables Kermit’s default Telnet interface, preventing it from squirting IAC + BRK characters when closing the session; I think that’s what happens, but I don’t use Telnet enough to know better. As you might expect, the 8591 deals poorly with characters outside its lexicon.

It’s not obvious set modem none does anything in this context, but it seems reasonable.

Then the rest of the script Just Works:

Which is the peak-hold spectrum of a local FM station, as received through an amateur radio HT rubber duck antenna.

The Kermit source code as a GitHub Gist:

	#!/usr/bin/kermit +
	# Fetches screen shot from HP8591E spectrum analyzer
	# Presumes it's set up for plotter output…
	# Converts HPGL to PNG image

	# use raw-socket to disable telnet termination chars
	set host 192.168.1.40 7002 /raw-socket
	set modem none

	# Make sure we have a param
	if not defined \%1 ask \%1 {File name? }

	set input echo off
	set input buffer-length 200000

	# Tell it what size to plot
	echo Triggering plot output…
	output plot 0,0,60000,40000;

	log session "\%1.hgl"

	# Wait for end of data stream
	input 400 SP;

	echo … HPGL data captured

	close session
	close

	echo Converting HPGL in
	echo –\%1.hgl
	echo to PNG in
	echo –\%1.png

	run hp2xx -q -m png -c 1436 "\%1.hgl"

	echo Cropping and resizing
	#run mogrify -crop "515×395+0+0!" "\%1.png"
	run mogrify -density 300 -resize 200% "\%1.png"

	echo Finished!

	exit 0

view raw gethp8591 hosted with ❤ by GitHub

2018-04-02

Sena PS410 Serial Server: socat and minicom

Per the socat man page: “Socat … establishes two bidirectional byte streams and transfers data between them”. Using it to connect minicom to the HP Z3801 (PDF user manual) GPS receiver’s serial port on the PS410 serial server goes like this:

socat pty,link=/tmp/z3801 tcp:192.168.1.40:7003 &

The 7003 designates the network port corresponding to serial port 3 on the PS410. The PS410 lets you give its ports any numbers you like, but that way lies madness.

You may want to run socat in a separate terminal window for easy monitoring (use -d -d for more details) and restarting. The PS410 closes all its network connections when updating any configuration values, pushing any ongoing conversations off the rails. Of course, one doesn’t update the configuration very often after getting it right.

It produces a device with permissions just for you:

lrwxrwxrwx 1 ed ed 10 Mar 17 18:45 z3801 -> /dev/pts/2

Whereupon you aim minicom (or whatever you like) at the device:

minicom -D /tmp/z3801

And It Just Works.

The PS410 serial port configuration:

Port 3 - Z3801 serial config — Port 3 – Z3801 serial config

The default Z3801 serial port setup seems to be 19200, 7 data, odd parity. I vaguely recall some serial port hackage a long time ago, with the details buried in my paper (!) notes.

Leaving the Inter Character Timeout at the default 0 creates a blizzard of network activity. Setting it to 10 ms produces slight delays during the full-screen (on an 80 character x 24 line green screen monitor, anyway) status display:

I inadvertently turned off the UPS powering the thing and the double-oven clock oscillator takes days to restabilize; the Holdover Uncertainty has been dropping slowly ever since.

Verily, it is written that a man with two clocks never knows what time it is. When one of them is a Z3801, the man has no doubt which clock is correct.

2018-03-30

MPCNC: USB Camera Mount With Lock Screw

It turned out the previous version of the USB camera mount lacked sufficient griptivity to hold the ball’s position against even moderate bumps, so the upper “half” is now tall enough to hold a lock screw directly over the ball:

MPCNC - USB Camera mount - lock screw - Slic3r — MPCNC – USB Camera mount – lock screw – Slic3r

It doesn’t look much different:

MPCNC - USB Camera Mount - lock screw — MPCNC – USB Camera Mount – lock screw

A view from the other side:

USB Camera - lock screw mount — USB Camera – lock screw mount

The previous iterations used Genuine 3M foam tape, which seemed too flexy for comfort. This one sits on a bed of hot melt glue and is absolutely rigid. We’ll see how long it survives.

Tightening the cap screw requires needle-nose pliers, because the whole affair has no room for a hex key.

The OpenSCAD source code as a GitHub Gist:

	// MPCNC USB Camera Mount
	// Ed Nisley KE4ZNU – 2018-02-22

	Layout = "Build"; // Build, Show

	/* [Extrusion] */

	ThreadThick = 0.25; // [0.20, 0.25]
	ThreadWidth = 0.40; // [0.40]

	/* [Hidden] */

	Protrusion = 0.1; // [0.01, 0.1]

	HoleWindage = 0.2;

	inch = 25.4;

	function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);

	ID = 0;
	OD = 1;
	LENGTH = 2;

	//- Adjust hole diameter to make the size come out right

	module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes
	Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
	FixDia = Dia / cos(180/Sides);
	cylinder(r=(FixDia + HoleWindage)/2,h=Height,$fn=Sides);
	}

	//- Dimensions

	WallThick = 3.0; // minimum thickness / width

	CameraStalk = [6.0 + 1.0,10.0 + HoleWindage,4.0]; // stalk OD, ball OD, stalk length
	CameraAngle = -5; // stalk tilt, negative = downward

	Screw = [3.0,7.0,25.0]; // holding it all together, OD = washer

	Insert = [3.0,4.4,4.5]; // brass insert
	Pusher = Insert[LENGTH] / 2; // plastic locking snippet

	UpperThick = IntegerMultiple(CameraStalk[OD]/2 + Insert[LENGTH] + Pusher + WallThick,ThreadThick);
	LowerThick = Screw[LENGTH] – UpperThick;

	MountBlock = [24.0,20.0,LowerThick + UpperThick];

	echo(str("Block: ",MountBlock));

	NumSides = 6*4;

	//—–
	// Define shapes

	// Camera mount, enlongated for E-Z differencing
	// Origin at center of ball, stalk along +X

	module Camera() {

	union() {
	sphere(d=CameraStalk[OD],$fn=NumSides);
	rotate([0,90 – CameraAngle,0])
	PolyCyl(CameraStalk[ID],3*CameraStalk[LENGTH],NumSides);
	}
	}

	// Mount block with all the cutouts
	// Ball centerline on XY plane = block split line

	module Mount(Half="All") {

	Rounding = 2.0; // corner radius

	ZShift = // block shift to remove unwanted half
	(Half == "Upper") ? -MountBlock.z/2 – 0*UpperThick :
	(Half == "Lower") ? MountBlock.z/2 + 0*LowerThick :
	2*MountBlock.z; // … want both halves, remove none

	difference() {
	hull()
	for (i=[-1,1], j=[-1,1]) {
	translate([i(MountBlock.x/2 – Rounding),j(MountBlock.y/2 – Rounding),(UpperThick – Rounding)])
	sphere(r=Rounding,$fn=3*4);
	translate([i(MountBlock.x/2 – Rounding),j(MountBlock.y/2 – Rounding),-(LowerThick – Rounding)])
	sphere(r=Rounding,$fn=3*4);
	}

	for (j=[-1,1])
	translate([-MountBlock.x/4,j*MountBlock.y/4,-(LowerThick + Protrusion)]) {
	PolyCyl(Insert[OD],Insert[LENGTH] + Protrusion,6);
	PolyCyl(Insert[ID],2*MountBlock.z,6);
	}

	translate([MountBlock.x/2 – (CameraStalk[OD]/2 + CameraStalk[LENGTH]),0,0]) {
	Camera();
	translate([0,0,UpperThick – (Insert[LENGTH] + WallThick)])
	PolyCyl(Insert[OD],Insert[LENGTH] + WallThick,6);
	PolyCyl(Insert[ID],2*UpperThick,6);
	}

	translate([0,0,ZShift])
	cube([2MountBlock.x,2MountBlock.y,MountBlock.z],center=true);
	}

	}

	//—–
	// Build it

	if (Layout == "Show")
	Mount("All");

	if (Layout == "Build") {
	translate([0,0.75*MountBlock.y,UpperThick])
	rotate([180,0,0])
	Mount("Upper");
	translate([0,-0.75*MountBlock.y,LowerThick])
	rotate([0,0,0])
	Mount("Lower");}

view raw USB Camera Mount.scad hosted with ❤ by GitHub

2018-03-28

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