The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Science

If you measure something often enough, it becomes science

  • Pure Matte Black the Hard Way

    The best way to get a pure, non-reflective black uses optics, not pigments:

    Matte black blade edges
    Matte black blade edges

    The shiny steel blades reflect light just fine, but the reflections have no way back out of the gap between adjacent edges: the angle of reflection always points away from you and the incoming light.

    I always admire the blackness when I open that box.

    Yes, I’m a member of the Society of the Easily Amused.

  • Monthly Science: Raising a Monarch Butterfly

    A Monarch butterfly laid eggs in late July. On the 29th of July they looked like this:

    Monarch Egg - focus stacked
    Monarch Egg – focus stacked

    By August 2, a pair of caterpillars had hatched and grew to 3 mm:

    Monarch caterpillar - 3 mm - 2017-08-02
    Monarch caterpillar – 3 mm – 2017-08-02

    A day later, they were 4 mm long:

    Monarch caterpillars - 4 mm - 2017-08-03
    Monarch caterpillars – 4 mm – 2017-08-03

    They really were sort of blue-ish with green hints:

    Monarch caterpillar 1 - 4 mm - 2017-08-03
    Monarch caterpillar 1 – 4 mm – 2017-08-03

    And:

    Monarch caterpillar 2 - 4 mm - 2017-08-03
    Monarch caterpillar 2 – 4 mm – 2017-08-03

    By August 9, one had had more mature coloration:

    Monarch caterpillar - 2017-08-09
    Monarch caterpillar – 2017-08-09

    The other caterpillar had vanished; we assume it got out of the aquarium and wandered off.

    Apparently, the front end of the caterpillar (at the bottom of the picture) has a hard windshield reflecting the ring of LEDs around the camera lens. The caterpillar eats its skin after each molting, except for the windshield:

    Monarch Windshield - 2017-08-09
    Monarch Windshield – 2017-08-09

    We kept fresh milkweed branches in a vase and the caterpillar ate almost continuously:

    Monarch caterpillar - 2017-08-13
    Monarch caterpillar – 2017-08-13

    By August 15, the caterpillar was ready for the next stage in its life. At 10 in the morning it had attached itself to the screen covering the aquarium and assumed the position:

    Monarch caterpillar - starting chrysalis - 2017-08-15
    Monarch caterpillar – starting chrysalis – 2017-08-15

    It transformed into a chrysalis by 5:30 PM:

    Monarch Chrysalis - with skin
    Monarch Chrysalis – with skin

    The discarded skin remained loosely attached until I carefully removed it.

    What look like small yellow spots are actually a striking metallic gold color.

    Eleven days later, on August 26 at 9 AM, the chrysalis suddenly became transparent:

    Monarch chrysalis - ready - left
    Monarch chrysalis – ready – left

    And:

    Monarch chrysalis - ready - right
    Monarch chrysalis – ready – right

    The shape of the butterfly becomes visible in reflected light:

    Monarch chrysalis - ready - ventral detail
    Monarch chrysalis – ready – ventral detail

    The gold dots and line remained visible.

    The magic happened at 3 PM:

    Monarch chrysalis - emerging - unfolding
    Monarch chrysalis – emerging – unfolding

    The compacted wings emerge intense orange on the top and lighter orange on the bottom:

    Monarch unfolding - left
    Monarch unfolding – left

    The butterfly took most of the day to unfurl and stiffen its wings into flat plates:

    Monarch unfolding - dorsal
    Monarch unfolding – dorsal

    And:

    Monarch unfolding - right
    Monarch unfolding – right

    By 8 PM it began exploring the aquarium:

    Monarch unfolded - right
    Monarch unfolded – right

    As adults, they sip nectar from flowers, but don’t feed for the first day, so we left it in the aquarium overnight.

    At 10 AM on August 27, we transported it to the goldenrod in the garden, where it immediately began tanking operations:

    Monarch on Milkweed - left
    Monarch on Milkweed – left

    A few minutes later, it began sun-warming operations:

    Monarch on Milkweed - dorsal
    Monarch on Milkweed – dorsal

    Mary watched it while she was tending the garden and, an hour or so later, saw it take off and fly over the house in a generally southwest direction. It will cross half the continent under a geas prohibiting any other action, eventually overwinter in Mexico with far too few of its compadres, then die after producing the eggs for a generation beginning the northward journey next year.

    Godspeed, little butterfly, godspeed …

    In the spirit of “video or it didn’t happen”, there’s a 15 fps movie of the emergence taken at 5 s/image.

  • Mystery Eggs on Glass

    An array of tiny eggs appeared on the outside of our bedroom window:

    Insect eggs on glass - 2017-09-17
    Insect eggs on glass – 2017-09-17

    The patch measures 12 mm across and 14 mm tall. From across the room, it looks like a smudge, but it consists of hundreds of eggs, each on a tiny stalk glued to the glass:

    IMG_20170919 vs 0917- Insect eggs on glass
    IMG_20170919 vs 0917- Insect eggs on glass

    The bottom image is two days later than the top one, both are scaled to about the same size and contrast. The critters look about the same, although I think the lines have more prominent ripples or bumps.

    We have no idea what they’ll turn into, but they certainly look like they have two eyes and wings …

     

  • 60 kHz Tuning Fork Resonator: Maximum Overdrive

    Datasheets loosely associated with the tuning fork resonators in hand suggest 1 μW maximum drive power, which works out to maybe 100 mVrms = 150 mVpk at about 10 kΩ ESR. If you inadvertently apply 500 mVpk = 375 mVrms, the resulting 14 μW does this:

    Broken 60 kHz Tuning Fork Resonator - overview
    Broken 60 kHz Tuning Fork Resonator – overview

    I was applying a precisely tuned 60 kHz sine wave to the first pass at a crystal filter grafted onto the loop antenna preamp and wasn’t paying attention to the amplitude. For all I know, though, the poor thing died from a power-on transient. I’m pretty sure I didn’t break it during extraction, because it stopped being a resonator while in the circuit.

    The missing tine fell out of the can:

    Broken 60 kHz Tuning Fork Resonator - tine detail
    Broken 60 kHz Tuning Fork Resonator – tine detail

    Laser trim scars form a triangle near the tip, a T a bit further down, a slot just above the nicely etched gap.

    A closer look at the fractured base:

    Broken 60 kHz Tuning Fork Resonator - detail
    Broken 60 kHz Tuning Fork Resonator – detail

    The metalization appears black here and gold in person.

    So, yeah, one down and 49 to go …

  • Monthly Image: Orb-Weaving Spider

    Once again, the season of orb-weaving spiders has arrived, with this one building her web across a living room window:

    Orb Weaving Spider - with insect
    Orb Weaving Spider – with insect

    I set the Sony HDR-AS30V atop a tripod, told it to take photos at 5 second intervals, then stitched the images into a Youtube video. It won’t go viral, but watching the spider construct her web over the course of two hours was fascinating.

    She finishes the spiral at about 1 m video = 1.25 h real time, settles down for what might be a nap (it’s hard to tell with spiders), and has an insect join her for supper at 1:28, half an hour later. Spiders go from “inert” to “death incoming” almost instantly, even in real time running.

    Another orb weaver set up shop in the adjacent window, but moved out the next day. Perhaps there’s a minimum spacing requirement?

    Two more orb weavers guard windows in the kitchen and laundry room. We sometimes leave the lights on for them.

    YouTube has other web-building videos with far more detail, of course.

    The magic incantation to create the video from a directory of images in the form DSC01234.JPG:

    sn=1 ; for f in *JPG ; do printf -v dn 'dsc%04d.jpg' "$(( sn++ ))" ; mv $f $dn ; done
    ffmpeg -r 15 -i /mnt/video/2017-09-03/100MSDCF/dsc%04d.jpg -q 1 Orb-Weaving-2017-09-03.mp4
    
  • LF Crystal Tester: 60 kHz Resonator Frequency Distribution

    Histogramming all 50-ish resonator frequencies shows reasonably good distributions:

    Notably, there’s no obvious suckout in the middle, as with those eBay Hall-effect sensors.

    60 kHz Resonant Frequencies - CX 24 pF - histogram
    60 kHz Resonant Frequencies – CX 24 pF – histogram

    I don’t know what to make of the difference between the parallel series-capacitor and basic serial resonant frequencies for each tuning fork:

    60 kHz Resonant Frequencies - CX 24 pF - delta histogram
    60 kHz Resonant Frequencies – CX 24 pF – delta histogram

    Perhaps each resonator’s frequency depends on its (laser-trimmed) tine mass and follows a more-or-less normal distribution, but the parallel-serial difference series capacitor changes the frequency based on (well-controlled) etched dimensions producing quantized results from three different masks / wafers / lots, with the motional inductance and capacitance incompletely modeling the physics?

    For reference, the resonators look like this:

    Quartz resonator - detail
    Quartz resonator – detail

    Producing the histograms uses the LibreOffice frequency() array function, which requires remembering to whack Ctrl-Shift Enter to activate the function’s array-ness.

    [Update: Faceplant about “parallel” resonance, which is actually the shifted resonant peak due to the 24 pF series cap. Apparently I typo-ed the second histogram subheading and ran with the error; the figures are now correct.]

  • LF Crystal Tester: Grounded CX Case

    The usual model for a quartz resonator apportions half the measured both-leads-to-case capacitance to each lead:

    AT26 crystal capacitance fixture - Cpar detail
    AT26 crystal capacitance fixture – Cpar detail

    These AT26 / TF26 cases run around 0.6 pF, so each parasitic capacitor is 300 fF:

    60 kHz Quartz Resonator - model
    60 kHz Quartz Resonator – model

    For ordinary quartz crystals, you solder the case to the ground plane to get rid of the sneak path around the central capacitor (normally C0, but labeling it properly in LTSpice just isn’t happening), but those little aluminum cans aren’t solderable. One could blob some Wire Glue over them, but …

    So I just wrapped a wire around the case and soldered it to a convenient ground point under the board:

    LF Crystal Tester - grounded TF26 case
    LF Crystal Tester – grounded TF26 case

    Aaaand ran the obvious measurements:

    60 kHz Quartz Resonator 0 - CX 6 pF - grounded vs float
    60 kHz Quartz Resonator 0 – CX 6 pF – grounded vs float

    Solid lines = case ungrounded. Dotties = case grounded.

    Grounding the case knocks the off-peak response down by less than 1 dB. The on-peak response remains about the same, so eliminating the series capacitance does reduce the blowthrough.

    With the case grounded and CX = 6 pF in the circuit, the peaks over on the right seem ever so slightly lower in frequency, which suggests a slightly higher motional capacitance. There’s not much to write home about, though, so I’d say there’s very little effect, even on this scale.