The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Home Ec

Things around the home & hearth

  • New Cutting Board: Adding Feet

    So Kohl’s sent Mary a killer deal coupon and we bought some odds and ends, including a new cutting board to replace the decades-old one that I’ve been flycutting clean every few years. Evidently bamboo is the new Right Stuff for cutting boards; it’s certainly eyeshattering.

    The thing spent the last few days soaking up a slathering of canola oil, in the hope it won’t soak up other juices.

    Recess for cutting board foot
    Recess for cutting board foot

    The instructions say to store the board standing on end so it dries properly. Evidently you’re supposed to hang it from the ring screwed into one end, but a corresponding hook (not supplied) just doesn’t doesn’t have a place on our counter / cabinet / backsplash. However, we could stand it up, leaning against an under-cabinet shelf next to the toaster oven, if only it wouldn’t slide away.

    This calls for some aftermarket tweakage!

    So I hauled it to the Basement Laboratory Woodworking Wing and installed a pair of silicone rubber feet in little recesses.

    I grabbed a 7/16-inch end-cutting end mill in the drill press, because even the manual mill doesn’t have enough height for the board on end and the drill press doesn’t have enough reach for a Forstner bit without fiddling around with the emergency drop stopper clamp. The drill press does have a good vise and an XY table, so I got it pretty close to dead center on the third dark stripe from each edge.

    The feet are about 1/4 inch tall: I went down half that in the hopes they wouldn’t bump off quite so easily.

    Silicone foot in cutting board
    Silicone foot in cutting board

    But that didn’t quite work: the adhesive on the feet doesn’t grip the rather porous endgrain bamboo nearly well enough: a foot popped off after a day. I added a layer of Genuine 3M double-stick foam tape to the feet and that’s holding just fine.

  • Door Stop Bumper Fix

    After slightly over half a century, the rubber bumpers on the doorstops around the house have stiffened up and, occasionally, one falls off.

    Although I suppose I should just buy a new doorstop, molding a dab of silicone snot around the end of the nice brass post takes only a few minutes (plus an overnight cure). If what they tell us about silicone adhesives is true, this one is good until the sun goes dark…

    Re-bumpered door stop
    Re-bumpered door stop

    Another no-CNC repair!

  • Monthly Aphorism: On Choosing Seafood

    • Thou shalt not eat siphon feeders, bottom feeders, things without eyes, or bugs

    Someone famous once observed that being a gourmet consists almost entirely of being able to make approving noises and say “That was very good!” after eating a morsel that would cause ordinary folks to throw up.

    The lab tech who coined that aphorism, obviously a man with an earthy sense of humor, also experimentally determined that the women he dated couldn’t tell the difference between fancy wine in ornate bottles and cheap wine in screw-top gallon jugs. So he kept a couple of ornate bottles around which he refilled as needed from the jugs. He simply pushed the corks back in and did a credible job of re-sealing the top with paper and wax.

    We worked together on the IBM Video Disk project, then served time together in the East Fishkill Factory. Lost touch over the years and I think I just saw his obituary go by… sic transit, etc.

  • Comfy Office Desk Chair

    Chair from auto seat
    Chair from auto seat

    Most office desk chairs are crap. Spend a couple of hours in a typical office chair and you wonder if it had been designed by aliens who, perhaps, read the specs for human beings, but never actually met a person in the flesh.

    Conversely, you can drive for a couple of hours and get out of the car feeling at least OK. (Well, if you buy a decent car, that is. Last rental car I drove had terrible seats.)

    Anyway, you can buy an office chair made from a car seat, but they seem staggeringly expensive for what you get.

    So, a couple of decades ago, I went to a junkyard and picked up a nice seat from a fancy wreck for about $50, built a plywood base with six casters from Home Depot, put a 1-foot-diameter Lazy Susan bearing between the two, and bolted everything together. The seat even had power adjustments, so (just for fun) I tucked a battery underneath.

    After a while, I stripped off the seat belt doodads… and, of course, you really don’t need power adjustments after the first week.

    Worked like a champ for about a decade, but even a high-end seat cushion eventually goes flat. So I swapped in a front seat salvaged from one of our cars (a Toyota Camry wagon, from back before minivans ruled the road) and that lasted another decade. It finally went flat and I swapped in the other front seat.

    The 2×6-inch upright boards have slopes and cutouts that match the peculiar shape of the seat frame, with holes drilled in the wood for the metric machine bolts, and that’s a good enough anchorage for an office environment.

    Chair base
    Chair base

    The Lazy Susan bearing is between the top plywood layer and the square corner sticking out to the front. That layer bolts to the bottom sheet, providing enough clearance for the various heads and whatnot.

    You really need six casters on a fairly large base, because the chair is immensely heavy (it was, after all, designed to not fall apart during a full-on collision) and rather top-and-back-heavy without you in place.

    Considerations:

    • Get the seat close to the right height, as the adjustment range isn’t all that wide
    • Put your center of gravity in the middle of the base. Fortunately, the seat has plenty of forward-aft adjustment
    • Get the seat base pretty much horizontal

    A closer look at the front:

    Front detail
    Front detail

    The back isn’t a lot different:

    Back detail
    Back detail

    Maybe I just have a weird butt or don’t spend enough money on office chairs.

  • Continuous Ink Reservoirs: Elevation Thereof

    Do Not Raise External Ink Reservoir
    Do Not Raise External Ink Reservoir

    The continuous ink system I have on the Epson R380 occasionally stops the yellow ink flow. I think it’s related to back pressure: the lines drain down quickly after the printer stops and the yellow line is on top.

    The label on the front of the continuous ink supply reservoir minces no words:

    Do not raise the external ink reservoir higher because of curiosity or insufficient ink-supply …

    Well, maybe a little bit won’t hurt?

    As it turns out, the original ink tanks inside the printer are pretty high up, with the bottom of the print heads maybe 60 mm off the table. That chunk of foam packing material is 40 mm tall: the bottom of the ink supply remains well below the heads.

    The ink supply tubes drain back a few cm when the printer has been idle, which means the elevated reservoir isn’t applying positive pressure to the heads. And, after a few weeks of this treatment, the yellow ink flow hasn’t stopped!

    I’ll call it a win.

    Here’s the overall view, with a few ink splotches visible from previous blunders. If the table wasn’t a raw slab of half-inch plywood bolted to a surplus printer (?) stand in the basement, I’d care a lot more…

    Elevated continuous ink reservoir
    Elevated continuous ink reservoir

    The amount of ink in the waste ink tank beside the printer is breathtaking: about 50% more than noted there.

  • Soap Dispenser Pump Lube Job

    When I replaced the kitchen counter & installed a new sink, I added a soap dispenser, mostly because the stainless steel sink had three holes that needed filling. After nigh onto a decade, the dispenser pump is now getting sticky: difficult to push down and reluctant to pop up.

    Soap dispenser pump
    Soap dispenser pump

    The problem seemed to be that the O-ring wasn’t sliding nicely along the internal bore.

    The catch is that both ends have ball check valves, so you can’t just squirt lube into the bore. I tried prying the thing apart, but the snap-together cap has a really aggressive closure.

    So I shoved the exit valve ball (on the left of the picture) out of the way with a pin punch, wedged it into the end of the spring, and squirted the least amount of silicone lube I could manage into the pump. A bit of fiddling un-wedged the ball and got it back in position.

    The pump works fine now, but I have my doubts as to how long the lube will last with continuous exposure to soap and constant sliding.

    The thing probably needs a new O-ring and I’m certain of two facts:

    1. Getting the pump apart will wreck it
    2. The O-ring isn’t a standard size
  • Fresh, Clean, New Water Bottles: Not!

    Crud in new water bottles
    Crud in new water bottles

    I bought a pair of stainless-steel water bottles on sale from the usual Amazon sub-supplier at a small fraction of “regular price”: roughly 11 bucks delivered. My ladies use water bottles pretty heavily and these looked like good, durable bottles.

    Of course, you wash new water bottles before putting them into service. It’s a darn good thing I got the first look inside; these were filthy!

    The caps have nice flexible silicone-rubber “straws” extending down into the bottles. The straw on the left was literally black with a coating of fine, powdery dust. The one on the right was merely gray.

    The interior of the bottle with the dirtiest straw was, as you might expect, coated with black dust. The other bottle was comparatively clean, although I suspect the straw collected much of the free-floating dust.

    I’m guessing the dust was part of the final polishing for the stainless bottles, although I can’t imagine how it got past final QC. Oh, yeah, they’re made in China, as is everything else these days.

    All the parts cleaned up nicely after an attack with the bottle and tubing brushes, then two passes through the dishwasher.

    Maybe that’s why they were on sale?