The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Author: Ed

  • Raspberry Pi Serial vs. TNC-Pi2 vs. APRX

    The APRX iGate program I’m using produces a hardware & software event log file:

    2016-09-03 11:24:40.368 TTY /dev/serial0 read timeout. Closing TTY for later re-open.
    2016-09-03 11:25:10.373 TTY /dev/serial0 Opened.
    2016-09-03 11:32:05.485 CLOSE APRSIS noam.aprs2.net:14580 heartbeat timeout
    2016-09-03 11:32:15.495 CLOSE APRSIS noam.aprs2.net:14580 reconnect
    2016-09-03 11:32:15.776 CONNECT APRSIS noam.aprs2.net:14580
    2016-09-03 12:25:11.154 TTY /dev/serial0 read timeout. Closing TTY for later re-open.
    2016-09-03 12:25:46.154 TTY /dev/serial0 Opened.
    2016-09-03 15:50:14.905 TTY /dev/serial0 read timeout. Closing TTY for later re-open.
    2016-09-03 15:50:46.155 TTY /dev/serial0 Opened.
    2016-09-03 16:50:51.155 TTY /dev/serial0 read timeout. Closing TTY for later re-open.
    2016-09-03 16:51:26.155 TTY /dev/serial0 Opened.
    

    I have no idea what’s going on with the “read timeout” messages. They seem to occur almost exactly a hour apart, except when they’re a few hours apart. The TNC-Pi2 board includes a PIC processor; maybe it loses track of something every now & again, but APRX only notices if it happens in the middle of a read operation.

    The APRSIS server connection drops every few days and APRX seems well-equipped to tolerate that.

    All in all, it’s working fine…

  • Vacuum Tube LEDs: Fully Dressed 21HB5A

    Black PETG definitely looks better than cyan for this job:

    21HB5A - Black PETG base - flash
    21HB5A – Black PETG base – flash

    Holding the plate cap to the tube with a thin ring of opaque epoxy cuts down on the glare under its edge:

    21HB5A - Black PETG base - cyan phase
    21HB5A – Black PETG base – cyan phase

    Fire in the bottle!

    21HB5A - Black PETG fittings - punched drive platter - purple phase
    21HB5A – Black PETG fittings – punched drive platter – purple phase

    It’s still running basically the same Arduino code as before, but I have some ideas about that

  • Hard Drive Platter Punch Bushing

    The last time I punched a hard drive platter, I lathe-turned a bushing to center the Greenlee punch:

    Greenlee punched drive platter
    Greenlee punched drive platter

    This will work better:

    Vacuum Tube Lights - Greenlee punch bushing
    Vacuum Tube Lights – Greenlee punch bushing

    The OD centers the bushing inside the punch body, the ID captures the screw, and the raised boss captures the platter.

    After drilling the platter on the new fixture, it’s ready for punching:

    Hard drive platter - Greenlee punch bushing
    Hard drive platter – Greenlee punch bushing

    Line everything up, turn the screw, and It Just Works:

    Hard drive platter - punched
    Hard drive platter – punched

    The masking tape holds the platter to the bushing, eliminating the need for a third hand. The bushing emerges unscathed, ready for another platter. Overall, I think that’s faster and less messy than milling the platter ID on the Sherline.

    Printing out a base to fit the Duodecar socket and assembling all the parts:

    21HB5A in socket on platter - detail
    21HB5A in socket on platter – detail

    The Duodecar pin circle (19.1 BCD + 1.05 pin diameter) will actually fit inside a hard drive platter’s 25 mm unpunched ID. It might look a bit squinched, but the less you see of the socket, the better. I’ll try that on the next one.

    The OpenSCAD source code is the same as before; set Layout = Bushings; and a bushing will pop out.

    The original bushing doodle with dimensions:

    Greenlee 1.25 inch punch bushing for hard drive platter - dimension doodle
    Greenlee 1.25 inch punch bushing for hard drive platter – dimension doodle
  • Poughkeepsie Waterfront at Night

    Another Walkway Over the Hudson Moonwalk provided a good view of the Poughkeepsie waterfront:

    City of Poughkeepsie Waterfront - night view
    City of Poughkeepsie Waterfront – night view

    The railroad station’s parking garage produces the big mass of sodium light in the middle and (I think) the bleached church on the far left has mercury vapor floodlights.

    The smaller spots of cold-white LED lighting scattered here-and-there will gradually expand and, in five years or so, take over the entire vista …

  • A Curiosity of Sparrows

    There’s obviously something going on inside the long-abandoned nesting box:

    Sparrow investigating bird box
    Sparrow investigating bird box

    You’ve seen this happen to people, too:

    More sparrows on the bird box
    More sparrows on the bird box

    How many sparrows can fit on the roof of a bird box?

    Four sparrows investigating bird box
    Four sparrows investigating bird box

    There’s always room for one more:

    Late season sparrows on bird box
    Late season sparrows on bird box

    Perhaps they were having a family reunion?

    Taken with the Canon SX230-HS from the patio, zoomed all the way, and ruthlessly cropped.

  • Vacuum Tube LEDs: Aligning the Plate Cap Leads

    The original plate cap, even without fins, seemed entirely too large for the 21HB5A tube.  There’s not much wasted space inside and, after trimming the outside a bit, this is about as small as seems possible:

    Vacuum Tube Lights - thin cap solid model - section
    Vacuum Tube Lights – thin cap solid model – section

    PETG doesn’t bridge well and, after cleaning out the wire hole, the remaining shell didn’t hold the brass tube very securely. Epoxying tubes into two caps at once, with a longer brass tube holding them in alignment, worked well:

    Black PETG Plate Caps - brass tube alignment
    Black PETG Plate Caps – brass tube alignment

    The tube eliminates vertical tilt and you (well, I) can eyeballometrically align the caps and tubes in azimuth. The thin ring of JB Kwik epoxy around the brass tube isn’t visible, so it’s all good:

    21HB5A - Black PETG base - flash
    21HB5A – Black PETG base – flash

    This project may eventually force me to try epoxy coating, high-build primer, and good paint…

  • Monthly Image: New Coopers Hawks

    “Our” Cooper’s Hawks have long since flown off, although one occasionally swoops through the yard on an urgent mission. I took this picture on an early July morning, when they were still being companionable:

    New Coopers Hawks - Watching the Area
    New Coopers Hawks – Watching the Area

    Taken with the DSC-H5 and 1.7x teleadapter, zoomed in all the way, and dot-for-dot cropped. The birds look fine and the image looks awful…