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Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Basement Air Filter Box

A box of air filters that Came With The House™ (and fit nothing therein) surfaced during a recent heap probe and prompted a quick-n-dirty project:

Basement Air Filter Box - installed
Basement Air Filter Box – installed

It replaces a tired box fan (barely visible at the top) that’s been shoving air around the basement to equalize the humidity.

The quintet of 140 mm fans seems quieter, although they don’t move quite as much air. Given that I have no way to know how much air circulation is enough, it’s likely sufficient.

The strip of black tape covers a hole for the knob on the fan power / speed control, although I cranked it up to full throttle and expect to leave it there:

Basement Air Filter Box - speed control
Basement Air Filter Box – speed control

The controller sits on a platform cut from 1.5 mm cardboard:

Basement Air Filter Box - wiring
Basement Air Filter Box – wiring

The 3D printed holder came with the controller. I cannot imagine how they have enough time to print a holder for each controller; maybe it’s a QC check for a 3D printer manufacturer.

I intended the controller to sit on the other side of the middle fan, but realized I had to cut the opening after mounting the fans and got the chirality wrong; the wiring in there layout leaves something to be desired.

The fans mount on a sheet of cardboard cut from one side of a Home Depot Extra Large Box and the bottom of the filter box comes from the other side. Because I don’t have a deep emotional attachment to the filters, they’re attached to each other (and the bottom sheet) with hot melt glue. I do have a slight attachment to the fans, but four dabs of glue hold each one in place. More gaffer tape holds the fan sheet to the front of the assembled box, in the unlikely event I must get in there again.

Hey, it’s Christmas: good things come in boxes, right?

Comments

4 responses to “Basement Air Filter Box”

  1. captnmike Avatar

    What!! No red paint for the Christmas spirit? :)

    I saw several articles for similar filter boxes during COVID, but always wondered about the efficiency of the filters for that application

    1. Ed Avatar

      I knew I should’a gotten red tape. :grin:

      No opinion on virus filtering, although surely thicker filters work much better. A year with these should extract a generous dose of the Basement Shop’s dust & suchlike, which is all I hope for.

      1. captnmike Avatar

        Any airflow through the filters should help reduce dust and other corruption -have you ever considered using a plain box fan like many put in their windows for temporary cooling? Fasten a filter to one side of it, they move quite a bit of air and are easily moved around

        1. Ed Avatar

          This kinda grew from an aging box fan encrusted with two years of fuzz and a box of filters that didn’t fit anything in the house.

          I saw this as a golden opportunity to clear some clutter and build a thing! :grin:

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