The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Lamp Socket Adapter: Weld Failure

The basement came with several LED bulbs screwed into old-school ceramic sockets with pull-chain switches. This adapter had an LED bulb in its socket and another LED fixture plugged into an outlet:

Lamp socket adapter - failed weld
Lamp socket adapter – failed weld

The fixture began flickering some days ago, which I attributed to a problem with its power supply. When both the bulb and the fixture went dark, I had enough of a clue to locate the real cause.

The scorched plastic near the discolored weld nugget on the threaded shell suggests something ran overly hot in there for a while.

Peeling the aluminum shell off reveals the problem:

Lamp socket adapter - detail
Lamp socket adapter – detail

Looks to me like the weld started out weak and gradually fell apart as the socket heated / cooled in use, with increasing resistance producing more heat every time.

The LED lamp + fixture added up to 100 W, so about 1 A is all it takes.

Comments

3 responses to “Lamp Socket Adapter: Weld Failure”

  1. brentatedsblog Avatar
    brentatedsblog

    You might see if your insurance company will set you up with a Whisker Labs monitor:

    https://www.whiskerlabs.com/

    It listens to the noise and supposedly detects failures exactly like that. My insurance (State Farm) arranged for a two, since I have two panels.

    1. Ed Avatar

      The details seem deliberately well-hidden, but the box looks like they put the guts of an arc-fault circuit interrupter in a box, then interposed the InterWebs between the fault and me. Maybe their servers filter out false alarms, but the company seems intended to convert my insurance money into their revenue stream …

  2. RCPete Avatar
    RCPete

    The no-name 15A receptacles in our manufactured house were sketchy, and after one released some magic smoke, I replaced them with good ones, probably Levitons. The manufacturer did use decent ones for the 20A receptacles, but the 15A and the light switches were pure garbage.

Why are you reporting this comment?

Report type