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Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Microscope 60 LED Ring Light Adapter

The Barbie-themed microscope light I built from an angel eye LED ring worked fine for the last six years (!), but a much brighter ring with 60 aimed 5 mm LEDs for $17 delivered from a US seller caught my eye:

Microscope 60 LED ring light - in use
Microscope 60 LED ring light – in use

Although this ring looks much more professional, it didn’t quite fit the microscope, being designed for a round snout rather than a squarish one. This snout has a 47-ish mm threaded ring intended for filters & suchlike, so I built an adapter between that and the 60 mm ID of the LED ring:

Microscope 60 LED Ring Light Adapter - top - Slic3r
Microscope 60 LED Ring Light Adapter – top – Slic3r

The ring came with three long knurled screws which I replaced with much tidier M3 socket-head screws going into those holes:

Microscope 60 LED ring light - assembled - top
Microscope 60 LED ring light – assembled – top

The part going into the snout threads is deliberately (honest!) a bit small, so I could wrap it with soft tape for a good friction fit. The Barbie Ring didn’t weigh anything and I wound up using squares of double-sticky foam tape; it could come to that for this ring, too.

The adapter features a taper on the bottom for no particularly good reason, as the field-of-view tapers inward, not outward:

Microscope 60 LED Ring Light Adapter - bottom - Slicer
Microscope 60 LED Ring Light Adapter – bottom – Slicer

Seen from the bug’s POV, it’s a rather impressive spectacle:

Microscope 60 LED ring light - assembled - bottom
Microscope 60 LED ring light – assembled – bottom

The control box sports a power switch and a brightness knob. Come to find out the ring is actually too bright at full throttle; a nice problem to have.

That was easy!

The OpenSCAD source code as a GitHub Gist:

// LED Ring Light Mount – 60 mm ID ring
// Ed Nisley KE4ZNU April 2017
//- Extrusion parameters must match reality!
ThreadThick = 0.25;
ThreadWidth = 0.40;
HoleWindage = 0.2;
Protrusion = 0.1; // make holes end cleanly
inch = 25.4;
function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);
//———————-
// Dimensions
ID = 0;
OD = 1;
LENGTH = 2;
ScopeThread = [43.0,46.5,4.0]; // scope snout thread, ID = minimum invisible
LEDRing = [ScopeThread[ID],60.0,8.0];
LEDScrewOffset = 4.0;
LEDScrewOD = 3.0;
LEDScrews = 3;
OAH = ScopeThread[LENGTH] + LEDRing[LENGTH];
NumSides = 3*4*LEDScrews; // get symmetry for screws
//———————-
// Useful routines
module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes
Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
FixDia = Dia / cos(180/Sides);
cylinder(r=(FixDia + HoleWindage)/2,h=Height,$fn=Sides);
}
//———————-
// Build it
difference() {
rotate(180/NumSides)
union() {
cylinder(d=ScopeThread[OD],h=OAH,$fn=NumSides);
cylinder(d=LEDRing[OD],h=LEDRing[LENGTH],$fn=NumSides);
}
translate([0,0,-Protrusion])
rotate(180/NumSides)
cylinder(d=ScopeThread[ID],h=OAH + 2*Protrusion,$fn=NumSides);
translate([0,0,-Protrusion])
rotate(180/NumSides)
cylinder(d1=LEDRing[OD] – 2*6*ThreadWidth,
d2=ScopeThread[ID],
h=LEDRing[LENGTH] + Protrusion,$fn=NumSides);
for (i=[0:LEDScrews-1])
rotate(i*360/LEDScrews)
translate([LEDRing[OD]/2 – LEDScrewOD,0,LEDRing[LENGTH] – LEDScrewOffset])
rotate([0,90,0]) rotate(180/6)
cylinder(d=LEDScrewOD,h=LEDScrewOD + Protrusion,$fn=6);
}

 

Comments

5 responses to “Microscope 60 LED Ring Light Adapter”

  1. TravelingServiceMan Avatar

    Having just done an angel eye hack version myself, can you expand on sourcing for this €17 version? Also, how are they switching the leds, correctly with current limiting resistors, or simply series and hope for the best (angel eye, at least the one I ended up with!;-)).

    A few years ago, Elektor had a lovely design of a ring light with smd or aimed leds that you could switch in patterns. I think they had quarters, 50%, and half half. All with a switched PMM. Unfortunately I missed the cutoff to order their kit and haven’t spent the time to design my own. Or better said, the cheap hack and existing equipment suffice, thus far.

    1. Ed Avatar

      I added the eBay search to the post where it should have been all along; scroll down past the direct-from-China suppliers.

      Judging from the label on the bottom of the power brick, it’s a 10-12 VDC variable output supply, probably with the usual ballast resistors in the ring. No flicker = fine with me!

  2. Vedran Avatar

    Don’t know if this helps but we used some of these from eBay for a device concept (links are dead by now anyway so use search string). As far as I know non craped out yet and they cost about 5-6$:)

    5050 16-Bit RGB LED Ring WS2812 Round Decoration Bulb Perfect For Arduino OE
    5050 12-Bit RGB LED Ring WS2812 Round Decoration Bulb Perfect For Arduino F5

    1. Ed Avatar

      I wondered what “12 bit” and “16 bit” meant in the context of a controller with 3 × 8 bits of RGB color, until I counted the LED packages … you can get “8 bit” and “24 bit” rings, too!

      Ripping the Open Source Hardware logo finishes it off. [sigh]

      I could make rotating eye rings to fill the Forester’s empty fog light bezels!

  3. Stereo Zoom Microscope Ring Light: Mounting Tape | The Smell of Molten Projects in the Morning Avatar

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