The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Tag: Improvements

Making the world a better place, one piece at a time

  • Macro Lens Focus Stacking

    Begin by mounting the Canon SX230HS on the macro lens adapter, zooming to about the maximum, fiddling with a ruler to put the end at the closest focus point, and eventually get an overall view like this:

    Ruler - macro mid-focus
    Ruler – macro mid-focus

    The images below were batch cropped from similar views with ImageMagick:

    for f in $(seq 17 22) ; do convert -crop '1500x1126+1900+1800' \
       img_18${f}.jpg img_18${f}-crop.jpg ; done
    

    Yes, I’ve taken a bit over 1800 images since getting that camera… the old DSC-F505V recently rolled over at 10K images.

    Take a set of six identically exposed pictures starting with the focus at infinity (about 95 mm in real life):

    macro far focus
    macro far focus

    And ending with the closest focus at about 1 meter for this zoom setting (and 80 mm in real life):

    macro near focus
    macro near focus

    Then apply enfuse (from the Ubuntu repositories) with a handful of parameters suggested there that combine the sharpest parts of each image into a single image:

    enfuse --verbose --exposure-weight=0 --saturation-weight=0 \
       --contrast-weight=1 --hard-mask --output=stacked.jpg \
       img_18??-crop.jpg
    

    Which produces this nice result:

    Ruler - macro combined focus
    Ruler – macro combined focus

    It’s not perfect, it needs a few more intermediate images, there’s fringing around high-contrast edges, and so forth and so on, but for a first pass it ain’t bad at all.

    I bar-clamped the camera & macro adapter to the desk in order to eliminate all motion. My usual tripod mount for the macro setup isn’t all that stable and the microscope stand isn’t particularly rigid, either, so I must improve a bunch of mechanical structures. In principle, you can post-process the pictures to realign them, although the tolerances seem daunting enough to make mechanical fixturing look downright attractive by comparison.

    Now, if it should turn out that the SX230HS supports the CHDK USB remote trigger, that’d be nice. Or maybe the right way to proceed involves converting the problem to A Simple Matter of Software by writing a CHDK script that tweaks the focus by multiples rather than increments.

  • Kindle Fire: Palm Gnukeyring to KeePass

    My Zire 71 stores all my userids, passwords, credit card numbers, and similar sensitive bits in a convenient offline package, using the obsolete Palm gnukeyring app. The KeePass app on my Kindle Fire can, in principle, do the same thing. Minus the convenient and offline parts, that is.

    So the problem becomes how to export about 150 entries, each containing at least one character string carefully chosen for maximum obscurity and typing difficulty, from the Zire to the Kindle. Ideally, there’s no retyping involved and it’d be nice to not leave the unencrypted contents lying around for very long.

    This has a remarkable number of moving parts…

    It turns out gnukeyring can export each entry into an unencrypted Palm Notepad file through a manual operation, but the cough user experience on the Palm goes something like this:

    • Start gnukeyring, select entry-to-export
    • Select Options, pick export to Notepad
    • Notepad automagically starts up with the new note selected, so close it
    • Exit Notepad, return to Home
    • Iterate

    That gets old very quickly, not to mention that the Notepad file uploads to the PC in the Palm’s slightly binary PDB format that’s basically useless without further hackage and exposes the passwords in unencrypted form.

    Inter-app cutting and pasting on the Kindle is exceedingly tedious, because each app runs more-or-less independently in full-screen mode: it is not feasible to manually transfer the database one field at a time. So we’re looking at a PC-based solution.

    There’s a Java utility that can export the whole encrypted Palm file into spreadsheet CSV format, putting each entry into a separate row and each field into a separate column. OpenOffice / LibreOffice can read the resulting file with no problem. Ctrl-A will select the entire Comment field for each entry, which means I can transfer that in one shot.

    It can also export into an XML file, which seems more useful.

    The utility is a command line thing, with an invocation something like this (use .csv to get that type of output):

    java -jar export.jar Keys-Gtkr.pdb ‘password’ output.xml

    As it turns out, my password contains an exclamation mark and Bash requires fancy escaping (the usual single or double quotes don’t work, because the exclamation mark has higher priority):

    java -jar export.jar Keys-Gtkr.pdb Fancy\!PassWord\! output.xml

    The XML files have this overall structure:

    <U+FEFF><?xml version="1.0" encoding="UTF-8"?>
    <pwlist>
    <pwentry>
      <title>A useful name</title>
      <category>Web</category>
      <notes>The collection of
    notes, asides, and suchlike
    in a multi-line format.
    </notes>
      <lastmodtime>2000-01-01</lastmodtime>
    </pwentry>
    </pwlist>
    

    Notice that each entry contains its category, which makes a certain sense.

    On the KeePass side, there exist Windows and Linux versions of KeePass, although one must be careful to use the 1.x level of the database on Windows, because that’s all the Android and Linux versions know about. It can import XML files and turn them into a database with a unique password; it cannot add entries from an XML file to an existing database.

    KeePassX (the Linux version) XML files looks like this:

    <!DOCTYPE KEEPASSX_DATABASE>
    <database>
     <group>
      <title>Internet</title>
      <icon>1</icon>
      <entry>
       <title>The Entry Title</title>
       <username>your userid goes here</username>
       <password>the mystery password</password>
       <url>example.com</url>
       <comment>Presumably multiline comments work OK</comment>
       <icon>0</icon>
       <creation>2012-05-08T18:48:11</creation>
       <lastaccess>2012-05-08T19:00:49</lastaccess>
       <lastmod>2012-05-08T19:00:49</lastmod>
       <expire>2999-12-28T11:59:59</expire>
      </entry>
     </group>
    </database>
    

    KeePass puts the entries within overall groups, the inverse of the Palm gnukeyring structure. I suppose there’s a way to undo that manually, but … drat!

    So, back to CSV. Although OpenOffice Calc can’t export XML directly, there’s an extension for that. Given a spreadsheet like this:

    asdf dfg
    1 2
    3 4
    5 6

    The XML file looks like this:

    <?xml version="1.0" encoding="UTF-8"?>
    <ooo_calc_export scriptVersion="2.2.0" scriptUpdate="2010-12-19"
                     scriptURL="http://www.digitalimprint.com/misc/oooexport/"
                     scriptAuthor="vjl">
       <ooo_sheet num="1" name="Sheet1">
          <ooo_row><asdf>1</asdf><dfg>2</dfg></ooo_row>
          <ooo_row><asdf>3</asdf><dfg>4</dfg></ooo_row>
          <ooo_row><asdf>5</asdf><dfg>6</dfg></ooo_row>
       </ooo_sheet>
    </ooo_calc_export>
    

    Missing entries generate empty <column-name></column-name> sequences and embedded newlines produce multiline comments.

    So the overall plan:

    • Convert Palm database into CSV
    • Import into OpenOffice Calc
    • Change column names to match KeePass fields
    • Add creation field with current timestamp
    • Add expire field to celebrate the next millennium
    • Sort by Category, delete Category column
    • Export to XML, open in text editor
    • Clean up header & footer tags to suit
    • Insert group tags for category
    • Change ooo_row tags to entry tags
    • Import as new KeePass database
    • Transfer to Kindle Fire
    • Iterate until it works

    While I had the file pinned down in the text editor, I cleaned up some cruft and moved userids / passwords from comments to the appropriate fields.

    I hadn’t used the gnukeyring password field to avoid overwriting an existing password by mistake; that disaster always lay just two screen taps away. It’s a little harder to do on the Kindle, but …

    And then it Just Worked…

  • Whirlpool Refrigerator Fan Noise: Cartridge Bearings?

    The endcaps of that fan motor have a crimped-in-place aluminum disk capturing a felt washer that held oil and a circular spring that presses the spherical bronze bearing in place:

    Fan motor endcap - interior
    Fan motor endcap – interior

    Pulling all that out reveals the bearing (tilted on its side to show the spherical outer shape):

    Fan motor endcap - parts
    Fan motor endcap – parts

    The shaft is a scant 3/16 inch in diameter, about 0.181 instead of 0.1875 inch. I have some 3/16 inch ID cartridge bearings in the heap that are a sloppy fit on the shaft, but nothing that a wrap of 2 or 3 mil shimstock and a dab of green Loctite wouldn’t cure.

    A bit of doodling suggests two of these bearing holders should fit in the endcaps, stand over the spherical bearing mounts, capture the ball bearing OD, keep dust out of the balls, and perhaps have enough compliance to let the bearings self-adjust to the right fit:

    Fan Bearing Holder
    Fan Bearing Holder

    The fan tries to pull the rotor out of the frame, although I think the bearings & Loctite can handle that much axial load. I must try this out on the bench and see how long it takes for the Freezer Dog to return…

    It needs a trial print and some sizing adjustment, plus maybe an allowance for end play, but it’s close.

    The OpenSCAD source code:

    // Refrigerator Fan Bearing Support
    // Ed Nisley KE4ZNU - May 2012
    
    // Layouts
    
    Layout = "Show";			// Show Fit Build
    
    Gap = 5.0;					// between parts in Show mode
    
    BuildOffset = 5.0;			// offset between parts on build plate
    
    //- Extrusion parameters must match reality!
    //  Print with +1 shells and 3 solid layers
    
    ThreadThick = 0.25;
    ThreadWidth = 2.0 * ThreadThick;
    
    HoleWindage = 0.2;
    
    function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);
    
    Protrusion = 0.1;			// make holes end cleanly
    
    //----------------------
    // Dimensions
    
    CapID = 32.0;				// bearing endcap
    CapHeight = 7.0;			//  ... below aluminum cap recess
    
    SupportOD = 10.3;			// spherical bearing support
    SupportHeight = 3.0;
    
    BearingOD = 12.7;			// ball bearing race
    BearingID = 4.68;			//  ... shaft dia
    BearingThick = 4.0;
    
    Ribs = 8;					// number of support ribs
    RibLength = 2.0;			// length beyond cylinder
    RibWidth = 4*ThreadWidth;
    
    LidOD = CapID/2;			// bearing retainer lid
    LidThick = 2*ThreadThick;
    
    //----------------------
    // Useful routines
    
    module PolyCyl(Dia,Height,ForceSides=0) {			// based on nophead's polyholes
    
      Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
    
      FixDia = Dia / cos(180/Sides);
    
      cylinder(r=(FixDia + HoleWindage)/2,
               h=Height,
    	   $fn=Sides);
    }
    
    module ShowPegGrid(Space = 10.0,Size = 1.0) {
    
      Range = floor(50 / Space);
    
    	for (x=[-Range:Range])
    	  for (y=[-Range:Range])
    		translate([x*Space,y*Space,Size/2])
    		  %cube(Size,center=true);
    
    }
    
    //-------------------
    // Objects
    
    module Retainer() {
      color("Green")
      difference() {
    	PolyCyl(LidOD,LidThick);
    	translate([0,0,-Protrusion])
    	  PolyCyl(BearingID,(LidThick + 2*Protrusion),8);
      }
    }
    
    module Holder() {
    
      color("Chocolate")
      difference() {
    
    	union() {
    	  cylinder(r=(CapID - 2*RibLength)/2,h=(CapHeight + LidThick));
    	  for (Index = [0:Ribs-1]) {
    		rotate(Index*360/Ribs)
    		  translate([0,-RibWidth/2,0])
    			cube([CapID/2,RibWidth,CapHeight],center=false);
    	  }
    	}
    
    	translate([0,0,-Protrusion])
    	  PolyCyl(SupportOD,(CapHeight + 2*Protrusion));		// clear old support
    
    	translate([0,0,SupportHeight])
    	  PolyCyl(BearingOD,CapHeight);						// bearing pocket
    
    	translate([0,0,(SupportHeight + BearingThick)])
    	  PolyCyl(LidOD,CapHeight);							// bearing retainer
    
      }
    }
    
    //-------------------
    // Build things...
    
    ShowPegGrid();
    
    if (Layout == "Show") {
      Holder();
      translate([0,0,(CapHeight + Gap)])
    	Retainer();
    }
    
    if (Layout == "Fit") {
      Holder();
      translate([0,0,CapHeight])
    	Retainer();
    }
    
    if (Layout == "Build") {
      translate([(CapID/2 + BuildOffset),0,0])
    	Holder();
      translate([-(LidOD/2 + BuildOffset),0,0])
    	Retainer();
    
    }
    
    

    Well, it’s a thought…

  • Kindle Fire Configuration

    Amazon obviously designed the Kindle Fire as an extension of their on-line store: they stripped everything out of Android that could possibly get in the way of buying stuff. Some functions seems obviously necessary, though, so here’s a short list of what I’ve added so far (in addition to the button protector and speaker seals, that is), with all the links collected for reference.

    First and foremost, set a Lock Screen Password. Yes, that means that you must type the password every time the Fire lights up, which is a major nuisance. Remember that the Fire connects directly to your Amazon One-Click account and the browser has the rest of your userids & passwords on tap, so losing it could be a very, very expensive oversight.

    I like 24 hour clocks, but there’s no clock configuration. Dropping a buck on 24 Hours solves that problem.

    My old Zire 71 reminded me of my few appointments & things-to-do, but the Fire lacks the whole Android calendar infrastructure. The Calengoo app syncs with my (previously unused) Google Calendar & Contacts, which means that they now know my social network (such as it is) and what I’m up to. So it goes…

    The system volume control exposes only the Media Volume sound channel. Calengoo produces reminders through the Notification sound channel and, under certain perverse conditions that took me about two days to encounter, can mute that channel and leave it muted forever more. The only way to get audible reminders again is by installing a separate mixer app and resetting the levels: Volume Manager Free.

    Hint: to get dependable audible reminders when the Fire is asleep (which is most of the time), you must enable Pop-up Reminders and disable Pop-up windows, because the dialog box occasionally kills the sound. With that configuration, you’ll get a note in the status bar along the top of the display for each reminder. Set the reminder repeat interval to at least a minute to have enough time for password typing…

    The main reason I got a Fire was to carry all my datasheets & manuals in my pocket, hence the need for color and a backlit screen. Although the Fire can handle PDFs without an app, the native interface leaves quite a bit to be desired. Dropping a few bucks on ezPDF Reader solves most of those problems. Choosing a single file from a collection of several hundred, using a selection browser that ignores the overlaid subdirectory structure, remains challenging.

    File Expert helps a bit by presenting subdirectories and their contents. I think that might be the only way to find a specific PDF.

    Engineering bears need an RPN calculator, of which NeoCal Lite seems to be the best of the bunch.

    Passwords go in KeePassDroid, although it has a clunky clipboard interface to other apps. Of course, any Android app can root the Fire and steal my sensitive bits; that seems to not bother anybody else, so why should I worry? The advantage of using a unique password for each website seems to outweigh the disadvantage of having a single password controlling all of them.

    Turn off the browser’s helpful “remember passwords” function, though…

    Although I’m now using Dropbox to back up the KeePassDroid database file, that whole interface seems overly awkward and I’d rather have encryption applied to every Dropbox file.

    Putting the KeePassDroid database file in the Dropbox folder requires a bit of intervention, as KeePassDroid provides no way to specify the database location. You must find the Dropbox folder using File Expert, slow-click the database file, then drill down through File Expert’s menus in order to specify that KeePassDroid should open the file. After that, KeePassDroid will remember its location. For future reference, it’s at:

    /mnt/sdcard/Android/data/com.dropbox.android/files/scratch/keepass.kdb

    The alert reader may wonder why a Kindle Fire, with a conspicuously missing SD Card slot, has an sdcard subdirectory structure hanging from /mnt: that’s just the way it is. I suppose that’s baked into the Android filesystem; hooray for hardware independence and futureproofing.

    The built-in Silk browser runs slower (certainly, no faster) with Accelerate Page Loading turned on, so there seems no compelling reason to sluice my web content through Amazon’s servers. Not that turning it off improves privacy, of course.

    The Maxthon Mobile Web Browser works reasonably well. The highly regarded Dolphin HD browser isn’t available from the Amazon App Store and sideloading apps from Google Play seems unreasonably difficult. The Firefox Aurora browser isn’t quite ready for prime time, but is the only browser to cover its password database with a master password.

    For the occasional times when I need a stopwatch or timer, the aptly named Stopwatch and Timer app should suffice. It has a breathtakingly awkward UI compared to the Zire app, showing that re-invented wheels sometimes sport square corners…

    ColorNote supports both checklists and text notes for my simple needs.

    Sketch-n-Draw ably demonstrates the Fire’s huge latency between touch-pad input and LCD output; it’s impossible to actually draw anything meaningful. FWIW, the ancient Zire had no trouble doing that, adding Yet Another data point to the curve of software demanding more than the hardware can provide.

    The WordPress blogging app is pretty much useless in comparison with their full web interface, not to mention that typing text on the Fire’s one-finger (or, for those with smaller hands, two thumbs) keyboard is agony, not to mention that the Fire lacks a camera, a microphone, and USB host support. It’s a media consumption device, not a media production device; I knew that when I bought it.

    Although it’s awkward, a conductive-tip Acase stylus helps during extended screen-poking sessions. I have my doubts about the rubbery tip’s durability, though.

    All in all, the Fire seems serviceable…

  • Kindle Fire Speaker Covers

    My Kindle Fire is a typically featureless black slab with one button, two small speakers, and no fasteners. After a few days in my pocket, the upper-left corner began collecting dust on the inside face of the cover glass:

    Kindle Fire - internal dust
    Kindle Fire – internal dust

    That’s not terrible, but it does look ugly and lowers the contrast a bit in that corner. As nearly as I can tell, the speaker grilles provide the only way for that dust to get in, although this was a refurb unit and perhaps the seal around the rim is broken.

    In any event, the speaker grilles look like this:

    Kindle Fire speaker
    Kindle Fire speaker

    I slapped a strip of 3M Micropore tape over the openings as a stop-gap fix:

    Kindle Fire speaker - taped
    Kindle Fire speaker – taped

    After a few days, the dust wasn’t getting any worse, so I ran a scalpel blade around the speaker opening and sank the tape atop the grille:

    Kindle Fire speaker - trimmed tape
    Kindle Fire speaker – trimmed tape

    The advantage of Micropore tape is that it won’t completely block the already feeble sound from the speakers.

  • Ubuntu 12.04: GRUB2 Tweaks

    The default Grub2 video mode for Ubuntu 12.04 is 640×480, which looks rather overwhelming on a 24 inch monitor that can do 1920×1600. I’m also a fan of Old Skool scrolling text, because when something goes wrong it’s handy to get an actual hint in real time.

    Thus, some Grub tweakage was in order:

    GRUB_DEFAULT=saved
    GRUB_SAVEDEFAULT=true
    #GRUB_HIDDEN_TIMEOUT=0
    GRUB_HIDDEN_TIMEOUT_QUIET=true
    GRUB_TIMEOUT=5
    GRUB_DISTRIBUTOR=`lsb_release -i -s 2> /dev/null || echo Debian`
    #GRUB_CMDLINE_LINUX_DEFAULT="quiet splash"
    GRUB_CMDLINE_LINUX=""
    
     ... snippage ...
    
    # Uncomment to disable graphical terminal (grub-pc only)
    #GRUB_TERMINAL=console
    
    # The resolution used on graphical terminal
    # note that you can use only modes which your graphic card supports via VBE
    # you can see them in real GRUB with the command `vbeinfo'
    #GRUB_GFXMODE=640x480
    #GRUB_GFXMODE=1600x1200
    GRUB_GFXMODE=1280x1024
    

    AFAICT, it’s impossible to:

    • Page(*) the output of the Grub vbeinfo command. A blind stab at 1600×1200 turned out to be too small and painfully slow at scrolling in graphics mode.
    • Boot a text-mode console in anything other than 80 characters x 24 rows, so un-commenting the GRUB_TERMINAL line isn’t helpful.

    This being Grub2, you must do this special dance (anybody remember when one of Grub’s advantages over Lilo was that it didn’t require a special dance?) to make it work:

    sudo nano /etc/default/grub
     ... make changes & save ...
    sudo update-grub
    sudo reboot ; exit
    

    That’s from an SSH session across the room, of course…

    Incidentally, shutting off the graphic drivel immediately revealed that those NFS mounts weren’t happening because statd wasn’t running. Knowing that immediately would have saved some diagnostic time, yes, it would.

    (*) The Official Grub2 doc suggests set pager=1, but there’s no way to discover that using help set at the Grub2 command line. Now we both know and maybe we’ll remember it for the next time.

  • Ubuntu 12.04: NFS Mounts vs. Upstart

    Back in the old days, the Unix startup sequence was rigidly fixed. For a variety of reasons, that’s no longer the case; Ubuntu (and, presumably, other distros) now use upstart, which turns the startup sequence into a lightly documented Pachinko machine. This parallel processing presumably works great for most of Ubuntu’s use cases and falls flat on its face for me: I’m apparently the only person who expects NFS mounts to be in place before signing in.

    Well, maybe other folks expect that, but the entire startup mechanism is apparently broken as designed.

    The only solution seems to be stalling the user sign-on screen by jamming the display manager until the NFS client hauls itself to its feet. This takes up to a minute, for reasons I do not understand, but it’s better to let it run to completion rather than signing on and expecting one’s files to be in the right places. Email clients, in particular, have difficulty coping with missing files.

    The fix involves adding a line to /etc/init/lightdm.conf, as mentioned there (albeit with incorrect syntax):

    start on ((filesystem
               and runlevel [!06]
               and started dbus
               and (drm-device-added card0 PRIMARY_DEVICE_FOR_DISPLAY=1
                    or stopped udev-fallback-graphics)
               and mounted MOUNTPOINT=/mnt/bulkdata)
              or runlevel PREVLEVEL=S)
    

    I tried to check for another filesystem that should also be mounted, but, as I understand neither the syntax nor the semantics of the language, what you see is what finally worked. As it turns out, upstart's syntax error messages aren’t particularly helpful; a single line (helpfully relating, perhaps, that the parser expected a token on line 16) appears on VT 7, but if you don’t know to switch from VT 1, you’ll never get even that minimal assistance. No, such errors don’t appear in the /var/log/upstart/* logs.

    For unknown reasons, waiting for the remote-filesystems event didn’t delay the startup at all. Evidently, mountall emits that event almost immediately, long before the NFS mounts happen. Perhaps the event occurs even when the mount fails, contrary to what the doc suggests?

    Most of the debugging occurred through an ssh session across the room. Edit the file, try a new version, reboot, watch for the filesystems to come up, watch for the sign-in screen to appear. Or not, as the case may be.

    Grumpy though I may seem, the great thing about Open Source / Free Software is that when it breaks, you have access to all the pieces and can actually fix the problem. That makes up for nearly everything, I’d say.

    No, I didn’t update any of those bug reports or start another one. It’s obvious this isn’t getting any attention, so what’s the point? If you’re also having the problem, you’ll eventually wind up here…

    FWIW, I knew the NFS mounts weren’t working because I always set the screen background to an image on the file server: no mount = no picture = fix-the-problem-now. This image seemed appropriate:

    XB-70A Cockpit
    XB-70A Cockpit

    Back then, transistors were countable resources…

    [Update: The previous picture link, now broken, was to http://www.nasaimages.org/luna/servlet/detail/nasaNAS~2~2~2995~104520. The revised link points to a description on archive.org, with versions of the picture available for download.]