Gardening – Page 14 – The Smell of Molten Projects in the Morning

Obfuscated Signage

Spotted in an arboretum:

How about good old “Keep Out”?

I’m not sure what the “do not touch” icon is supposed to mean, other than a lack of “no entry” icons.

2019-11-16

Another Garden Hose Y Valve Autopsy

An outlet thread failed on yet another garden hose Y valve:

Garden Fittings - Failed Y valve - detail — Garden Fittings – Failed Y valve – detail

Out of an abundance of curiosity, I battered the remaining parts out of the carcass:

Garden Fittings - Failed Y valve - autopsy — Garden Fittings – Failed Y valve – autopsy

One of these days, we must buy an assortment of new fittings …

2019-07-27

Step2 Garden Seat: Replacement Seat

A pair of Step2 rolling garden seats (they have a new version) served in Mary’s gardens long enough to give their seat panels precarious cracks:

Step2 Seat - OEM seat — Step2 Seat – OEM seat

The underside was giving way, too:

Step2 Seat - cracks — Step2 Seat – cracks

We agreed the new seat could be much simpler, although it must still hinge upward, so I conjured a pair of hinges from the vasty digital deep:

Rolling Cart Hinges - solid model - bottom — Rolling Cart Hinges – solid model – bottom

The woodpile disgorged a slab of 1/4 inch = 6 mm plywood (used in a defunct project) of just about the right size and we agreed a few holes wouldn’t be a problem for its projected ahem use case:

Step2 Seat - assembled — Step2 Seat – assembled

The screw holes on the hinge tops will let me run machine screws all the way through, should that be necessary. So far, a quartet of self-tapping sheet metal (!) screws are holding firm.

Rolling Cart Hinges - solid model - top — Rolling Cart Hinges – solid model – top

A closer look at the hinges in real life:

Step2 Seat - top view — Step2 Seat – top view

The solid model now caps the holes; I can drill them out should the need arise.

From the bottom:

Step2 Seat - bottom view — Step2 Seat – bottom view

Three coats of white exterior paint make it blindingly bright in the sun, although we expect a week or two in the garden will knock the shine right off:

Step2 Seat - painted — Step2 Seat – painted

After the first coat, I conjured a drying rack from a bamboo skewer, a cardboard flap, and some hot-melt glue:

Step2 Seat - drying fixture — Step2 Seat – drying fixture

Three small scars on the seat bottom were deemed acceptable.

The OpenSCAD source code as a GitHub Gist:

	// Hinge brackets for rolling garden stool
	// Ed Nisley – KE4ZNU – 2019-06

	Layout = "Build"; // [Block,Build,Show]

	Support = true;

	/* [Hidden] */

	ThreadThick = 0.20;
	ThreadWidth = 0.40;

	HoleWindage = 0.2;

	Protrusion = 0.1; // make holes end cleanly

	ID = 0;
	OD = 1;
	LENGTH = 2;

	//———————-
	// Dimensions

	SeatThick = 6.0; // seat panel above cart body

	HingePin = [11.5,12.0,7.0]; // ID = tip OD = base

	HingeOffset = 8.0; // hinge axis above cart body (larger than radius!)
	HingeBolster = [5.0,24.0,SeatThick]; // backing block below hinge

	Block = [25.0,HingeOffset + 30.0,23.0]; // Z = above cart body

	Screw = [3.8,11.0,2.5]; // self-tapping #8 OD=head LENGTH=head thickness
	ScrewOC = 15.0; // spacing > greater than head OD
	ScrewOffset = Block.y/2 – (ScrewOC/2 + Screw[OD]/2 + HingeOffset); // space for head behind hinge

	BlockRadius = 7.0; // corner rounding

	//———————-
	// Useful routines

	module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes

	Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);

	FixDia = Dia / cos(180/Sides);

	cylinder(r=(FixDia + HoleWindage)/2,
	h=Height,
	$fn=Sides);
	}

	// Basic block shape
	// X axis collinear with hinge axes, hinge base at X=0

	module HingeBlock() {

	PinSides = 3*4;
	PinSupport = [HingePin[LENGTH] – 2ThreadWidth,0.6HingeOffset,HingePin[OD]]; // pre-rotated

	union() {
	translate([Protrusion,Block.y/2 – HingeOffset,HingeOffset])
	rotate([0,-90,0])
	rotate(180/PinSides)
	cylinder(d=HingePin[OD],h=HingePin[LENGTH] + Protrusion,$fn=PinSides);
	difference() {
	hull() {
	translate([Block.x – BlockRadius,-(Block.y/2 – BlockRadius),Block.z – BlockRadius])
	rotate(180/PinSides)
	sphere(r=BlockRadius/cos(180/PinSides),$fn=PinSides);
	translate([0,-(Block.y/2 – BlockRadius),Block.z – BlockRadius])
	rotate([0,90,0]) rotate(180/PinSides)
	cylinder(r=BlockRadius/cos(180/PinSides),h=Block.x/2,$fn=PinSides);
	translate([Block.x – BlockRadius,(Block.y/2 – BlockRadius),Block.z – BlockRadius])
	sphere(r=BlockRadius/cos(180/PinSides),$fn=PinSides);
	translate([0,(Block.y/2 – BlockRadius),Block.z – BlockRadius])
	rotate([0,90,0]) rotate(180/PinSides)
	cylinder(r=BlockRadius/cos(180/PinSides),h=Block.x/2,$fn=PinSides);
	translate([0,-Block.y/2,0])
	cube([Block.x,Block.y – HingeOffset,Block.z/2],center=false);
	translate([0,Block.y/2 – HingeOffset,HingeOffset])
	rotate([0,90,0]) rotate(180/PinSides)
	cylinder(r=HingeOffset/cos(180/PinSides),h=Block.x,$fn=PinSides);
	}
	translate([Block.x/2 + HingeBolster.x,0,(SeatThick – Protrusion)/2])
	cube([Block.x,2*Block.y,SeatThick + Protrusion],center=true);
	translate([0,-HingeBolster.y,(SeatThick – Protrusion)/2])
	cube([3*Block.x,Block.y,SeatThick + Protrusion],center=true);
	for (j=[-1,1])
	translate([Block.x/2,jScrewOC/2 + ScrewOffset,-4ThreadThick])
	rotate(180/8)
	PolyCyl(Screw[ID],Block.z,8);
	}
	}

	if (Support) { // totally ad-hoc
	color("Yellow") render(convexity=4)
	difference() {
	translate([-(PinSupport.x/2 + 2*ThreadWidth),Block.y/2 – PinSupport.y/2,HingeOffset])
	cube(PinSupport,center=true);
	translate([Protrusion,Block.y/2 – HingeOffset,HingeOffset])
	rotate([0,-90,0])
	rotate(180/PinSides)
	cylinder(d=HingePin[OD] + 2ThreadThick,h=2HingePin[LENGTH],$fn=PinSides);
	for (i=[-1:1])
	translate([i4ThreadWidth – HingePin[LENGTH]/2,
	Block.y/2 – (PinSupport.y + 1*ThreadThick),
	HingeOffset])
	cube([2ThreadWidth,2PinSupport.y,2*PinSupport.z],center=true);
	}
	}
	}

	module Blocks(Hand = "Left") {
	if (Hand == "Left")
	HingeBlock();
	else
	mirror([1,0,0])
	HingeBlock();
	}

	//- Build it

	if (Layout == "Block")
	HingeBlock();

	if (Layout == "Show") {
	translate([1.5*HingePin[LENGTH],0,0])
	Blocks("Left");
	translate([-1.5*HingePin[LENGTH],0,0])
	Blocks("Right");
	}

	if (Layout == "Build") {
	translate([0,-Block.z/2,Block.y/2])
	rotate([-90,0,0]) {
	translate([1.5*HingePin[LENGTH],0,0])
	Blocks("Left");
	translate([-1.5*HingePin[LENGTH],0,0])
	Blocks("Right");
	}

	}

view raw Rolling Cart Hinges.scad hosted with ❤ by GitHub

This original doodle gives the key dimensions, apart from the rounded rear edge required so the seat can pivot vertically upward:

Cart Hinge - dimension doodle — Cart Hinge – dimension doodle

The second seat looks just like this one, so life is good …

2019-07-19

Garden Soaker Hose Connector Repair

Two of Mary’s garden soaker hoses failed their pre-installation checks with leaks from around their connectors. The problem seemed to be a break in the hose inside the connector, with water spewing out of the connector around the hose. Having previously fixed a gash in another hose, I figured I might have some success at fixing these leaks.

The general idea is to squish enough silicone rubber inside the connector to seal around the hose, then clamp the hose and connector snugly enough to hold the rubber in place:

Soaker Hose Connector Clamp - Show view — Soaker Hose Connector Clamp – Show view

The enlarged recess fits around the brass connector shell, which is squashed loosely around the hose and from which the leaking water emerges. Of course, because this is a different hose, the previous model didn’t quite fit and I had to doodle up new geometry:

Soaker Hose Connector repair - Dimension doodle — Soaker Hose Connector repair – Dimension doodle

As before, I bandsawed aluminum backing plates to ensure the plastic didn’t get all bendy in the middle:

The hose clamp (!) around the connector on the far right ensures a split in the brass shell doesn’t get any larger.

They’ll spend the rest of their lives under the garden mulch, where nobody will ever see those bulky lumps. Life is good!

The OpenSCAD source code as a GitHub Gist:

	// Rubber Soaker Hose End Connector Clamp
	// Helps hold silicone rubber in connector
	// Ed Nisley KE4ZNU June 2019

	Layout = "Build"; // [Hose,Connector,Block,Show,Build]

	//- Extrusion parameters must match reality!

	/* [Hidden] */

	ThreadThick = 0.25;
	ThreadWidth = 0.40;

	HoleWindage = 0.2;

	Protrusion = 0.1; // make holes end cleanly

	inch = 25.4;

	function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);

	//———-
	// Dimensions
	// Hose lies along X axis

	Hose = [200,26.5,11.6]; // X=very long, Y=width, Z=overall height

	RimThick = 10.3; // outer sections
	RimOD = RimThick;
	RimFlatRecess = 1.0; // recess to front flat surface

	OuterOC = Hose.y – RimOD; // outer tube centers

	RecessM = 0.8; // back recess chord
	RecessC = OuterOC;
	RecessR = (pow(RecessM,2) + pow(RecessC,2)/4) / (2*RecessM);

	RidgeM = 1.6; // front ridge chord
	RidgeC = 7.5;
	RidgeR = (pow(RidgeM,2) + pow(RidgeC,2)/4) / (2*RidgeM);

	HoseSides = 12*4;

	Connector = [5.0,33.0,13.0]; // oval brass: X=snout Y=width Z=dia

	Block = [20.0,50.0,4.0 + Hose.z]; // overall splice block size
	echo(str("Block: ",Block));

	Kerf = 0.5; // cut through middle to apply compression

	ID = 0;
	OD = 1;
	LENGTH = 2;

	// 8-32 stainless screws
	Screw = [4.1,8.0,3.0]; // OD = head LENGTH = head thickness
	Washer = [4.4,9.5,1.0];
	Nut = [4.1,9.7,6.0];

	CornerRadius = Washer[OD]/2;

	ScrewOC = Block.y – 2*CornerRadius;

	echo(str("Screw OC: x=",ScrewOC.x," y=",ScrewOC.y));

	//———————-
	// Useful routines

	module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes
	Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
	FixDia = Dia / cos(180/Sides);
	cylinder(d=(FixDia + HoleWindage),h=Height,$fn=Sides);
	}

	// Hose shape
	// This includes magic numbers measured from reality

	module HoseProfile() {

	rotate([0,-90,0])
	translate([0,0,-Hose.x/2])
	linear_extrude(height=Hose.x,convexity=4)
	difference() {
	union() {
	for (j=[-1,1]) // outer channels
	translate([0,j*OuterOC/2])
	circle(d=RimOD,$fn=HoseSides);
	translate([-RimOD/4,0]) // rear flat fill
	square([RimOD/2,OuterOC],center=true);
	translate([(RimOD/4 – RimFlatRecess),0]) // front flat fill
	square([RimOD/2,OuterOC],center=true);
	intersection() {
	translate([Hose.z/2,0])
	square([Hose.z,OuterOC],center=true);
	translate([-RidgeR + RimOD/2 – RimFlatRecess + RidgeM,0])
	circle(r=RidgeR,$fn=HoseSides);
	}
	}
	translate([-(RecessR + RimOD/2 – RecessM),0])
	circle(r=RecessR,$fn=2*HoseSides);
	}
	}

	// Outside shape of splice Block
	// Z centered on hose rim circles, not overall thickness through center ridge

	module SpliceBlock() {
	difference() {
	hull()
	for (i=[-1,1], j=[-1,1]) // rounded block
	translate([i(Block.x/2 – CornerRadius),j(Block.y/2 – CornerRadius),-Block.z/2])
	cylinder(r=CornerRadius,h=Block.z,$fn=4*8);
	for (j=[-1,1]) // screw holes
	translate([0,
	j*ScrewOC/2,
	-(Block.z/2 + Protrusion)])
	PolyCyl(Screw[ID],Block.z + 2*Protrusion,6);
	cube([2Block.x,2Block.y,Kerf],center=true); // slice through center
	}
	}

	// Splice block less hose

	module ShapedBlock() {
	difference() {
	SpliceBlock();
	HoseProfile();
	Connector();
	}
	}

	// Brass connector end

	module Connector() {
	translate([-(Block.x/2 + Protrusion),0,0])
	rotate([0,90,0])
	linear_extrude(height=Connector.x + Protrusion)
	hull()
	for (i = [-1,1])
	translate([0,i*(Connector.y – Connector.z)/2])
	circle(d=Connector.z);
	}


	//———-
	// Build them

	if (Layout == "Hose")
	HoseProfile();

	if (Layout == "Block")
	SpliceBlock();

	if (Layout == "Connector")
	Connector();

	if (Layout == "Show") {
	ShapedBlock();
	color("Green",0.25)
	HoseProfile();
	}

	if (Layout == "Build") {
	SliceOffset = 0;
	intersection() {
	translate([SliceOffset,0,Block.z/4])
	cube([4Block.x,4Block.y,Block.z/2],center=true);
	union() {
	translate([0,0.6*Block.y,Block.z/2])
	ShapedBlock();
	translate([0,-0.6*Block.y,Block.z/2])
	rotate([0,180,0])
	ShapedBlock();
	}
	}
	}

view raw Soaker Hose Connector Clamp.scad hosted with ❤ by GitHub

2019-06-27

Garden Hose Y-Valve Autopsy

One of the handles snapped off a Y valve at the garden and I finally got around to an autopsy:

Garden Y Valve - cross sectioned — Garden Y Valve – cross sectioned

That’s using a 24 tpi bandsaw blade, which doesn’t cut nearly as smoothly as a fancy diamond saw, but seems good enough for the purpose. Most of the ripply shading on the cut plane comes from specular reflections; it’s pot metal all the way through and cuts to a high shine.

A closeup shows more detail around the (now hemispheric) ball valve:

Garden Y Valve - thread detail — Garden Y Valve – thread detail

You can see faint straight lines just inside the hose threads, which gives a hint of what’s to come.

Pry out the sectioned ball and dislodge the O-ring from the now-obvious insert:

Garden Y Valve - O-rings — Garden Y Valve – O-rings

Gently squish the threads in the bench vise to pop out the insert:

Garden Y Valve - plug removed — Garden Y Valve – plug removed

If lives depended on it, one could dismantle and repair the valve without recourse to a bandsaw, but …

2018-09-26