The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Oddities

Who’d’a thunk it?

  • Bird Nest Material: Plastic String

    Bird Nest Material: Plastic String

    This nest appeared in a path near Mary’s Vassar Community Gardens plot:

    Bird Nest with plastic string - top
    Bird Nest with plastic string – top

    The bird obviously took advantage of modern technology, because it’s held together with generous loops of plastic string:

    Bird Nest with plastic string - bottom
    Bird Nest with plastic string – bottom

    We don’t know where it came from or how it got onto the path.

  • Snapping Turtle on the Move

    Snapping Turtle on the Move

    A snapping turtle headed toward the beaver pond on the Dutchess County Rail Trail:

    Snapping Turtle - DCRT - 2021-05-26
    Snapping Turtle – DCRT – 2021-05-26

    At this time of year and phase of the moon, she is most likely in search of a good spot for a nest and her clutch of eggs. Being an aquatic creature, she and her progeny surely benefit from Team Beaver’s engineering.

    Today I Learned: snappers are the New York State Official Reptile.

  • Bafang Programming Adapter: More Cable Colors

    Bafang Programming Adapter: More Cable Colors

    In the process of installing a Bafang BBS02 mid-drive motor on a friend’s diamond-frame bike, I discovered, once again, how little anybody cares about the colors inside cables:

    Bafang Display Extension Cable - internal colors
    Bafang Display Extension Cable – internal colors

    The cheerful rainbow on the right is the stub end of the Bafang display extension cable I built into the previous adapter.

    The new cable on the left seemed like it might match the canonical colors:

    Bafang BBS02 display cable pinout
    Bafang BBS02 display cable pinout

    It comes heartbreakingly close:

    Bafang Display Cable - extension colors
    Bafang Display Cable – extension colors

    Brown and Orange connect as the naive user might expect, which does reduce the likelihood of incinerating the motor controller / USB adapter / laptop by connecting the 48 V battery directly to the logic-level electronics.

    However, White wasn’t on the original menu, Green is now TXD, and Black has become, comfortingly, GND.

    Verily, it is written: Hell hath no fury like that of an unjustified assumption.

    This socket connector has a watertight shell making it extremely difficult to mate and unmate with the pin connector on the bike. Watertightness being unnecessary, a little razor-knife action seems in order:

    Bafang Display Extension Cable - shroud trimming
    Bafang Display Extension Cable – shroud trimming

    Visually, they’re both green-ish, but sometimes the Pixel camera accentuates any differences.

  • House Flipping

    Sometimes I get text messages:

    House Hunting Chat
    House Hunting Chat

    BzzzzclickNO CARRIER

    I’m reasonably sure “Caroline” is really a property flipper, so we’re not in “her” target market.

    Should you be interested in moving into the Hudson Valley, we can probably make a mutually beneficial deal. Protip: use email.

    If only Android allowed whitelisting SMS message sources.

  • Nuthatch Threat Display

    Nuthatch Threat Display

    Mary spotted a White-breasted Nuthatch facing off against a red squirrel on the patio near the birdfeeder, wherein the nuthatch spread its wings to look as fearsome as possible. The squirrel seemed unfazed, perhaps because a bird the size of my thumb simply doesn’t pose much of a threat.

    A few minutes later, the nuthatch repeated the display from the feeder, starting with a hostile side-eye:

    Nuthatch threat side-eye
    Nuthatch threat side-eye

    Then he (we’re pretty sure) went into full-on threat mode:

    Nuthatch threat display
    Nuthatch threat display

    Nuthatches are perfectly happy hanging upside-down from any convenient perch, so it’s not quite as ungainly as it may seem. However, the threat bounced off the squirrel, which continued stuffing itself from seeds scattered by none other than the nuthatch.

    The nuthatch threat display seems identical to the nuthatch courtship display, so we may have been witnessing an offer for rishathra.

    Ya never know!

    Taken through two layers of 1955 window glass with the Pixel 3a zoomed all the way, then ruthlessly cropped.

  • Amazon Packaging: Grease Cartridge

    Amazon Packaging: Grease Cartridge

    I knew this would happen, so I made sure to not order anything that could possibly arrive at the same time:

    Grease cartridge - casual packaging
    Grease cartridge – casual packaging

    I’ll apply the grease by hand, so the fact the cartridge cannot fit into a piston-fed gun doesn’t matter:

    Grease cartridge - cap damage
    Grease cartridge – cap damage

    I recently placed one order for a BFW and another for four small bottles, all of which arrived in a single box with a thoroughly flattened air pillow strip. Fortunately, the bottles were plastic and survived unscathed, but I’m sure it got ugly in there.

    Given that one order for multiple items has arrived in three different boxes on two different days, it’s exceedingly difficult to work around Amazon’s corporate-level indifference for safe packaging.

  • M2 Nozzle Clog: FOD

    M2 Nozzle Clog: FOD

    This happened while switching from natural to black PETG:

    M2 nozzle clog - exterior
    M2 nozzle clog – exterior

    A closer look:

    M2 nozzle clog - exterior detail
    M2 nozzle clog – exterior detail

    Those pix happened after trying to extract whatever-it-is with tweezers, so it’s definitely something with a higher melting point than PETG.

    Removing the (warm) nozzle with the block held in a vise reveals a tuft of something:

    M2 nozzle clog - interior
    M2 nozzle clog – interior

    The tuft accumulated several turns while unthreading the nozzle from the hot end.

    Heating the nozzle a bit more released the tuft:

    M2 nozzle clog - extracted tuft
    M2 nozzle clog – extracted tuft

    The black-to-clear transition tailing off at the bottom came from the PETG around the tuft in the cone-shaped end of the nozzle above the aperture. The 100 mil squares suggest the tuft was a distinct entity, rather than a collection of threads, and might have been over 5 mm long.

    Perhaps a fragment of PTFE or another high-melting-point plastic?

    Reassemble in reverse order, reset the nozzle to Z=0 on the platform, and it’s all good.