The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Home Ec

Things around the home & hearth

  • Soaker Hose Clamps

    Soaker Hose Clamps

    Having figured out the geometry for two- and three-channel soaker hoses, I cranked out more clamps:

    Soaker Hose Clamps - production
    Soaker Hose Clamps – production

    Actually, those are the remainder of two production runs devoted to reducing the amount of water sprinkling the garden paths. A 50 foot hose runs along both sides of one 14 foot bed, crosses the path, then continues along the adjacent bed. The hoses have (deliberate!) sprinkler holes along their porous rubber body and sometimes the layout puts a hole where it waters the path.

    The blue silicone rubber strips provide a bit of sealing to prevent the absurdly high pressure water from streaming through the orange PETG clamps. It’s OK if the clamp leaks, but less flow is better!

    I’m getting really good at making those aluminum backing plates and, in fact, I think it’s faster to run the blanks past the disk sander, then drill the holes, than to CNC-machine them. Could be wrong, but Quality Shop Time is not to be sniffed at.

  • No-Knead Bread

    No-Knead Bread

    Although it’s not particularly keto-friendly, I made a loaf of NY Times No-Knead Bread (fine-tuned versions):

    No-knead bread - loaf
    No-knead bread – loaf

    Wow, that tasted good and definitely added a bit more pep to my morning bike rides!

    The receipe produces a rather wet lump of dough in the mixing bowl:

    No-knead bread - mixed
    No-knead bread – mixed

    It looks much more promising after rising for 18 hours:

    No-knead bread - 18 hour rise
    No-knead bread – 18 hour rise

    The recipe calls for a large heavy pot, which produced a long-disused nickel-plated cast iron Wagner Ware No. 8 Drip-Drop Roaster from the attic:

    No-knead bread - Wagner No 8 Roaster
    No-knead bread – Wagner No 8 Roaster

    I scrubbed out the interior and used it as-found to good effect. After the cookin’ was done, a few hours of electrolytic stripping seemed in order:

    No-knead bread - electrolytic pot strip
    No-knead bread – electrolytic pot strip

    The lovely nickel plating on the outside of the pot didn’t need stripping, but the interior is once again a nice flat black surface and the next loaf should drop right out …

  • Robin Nest: Eggs!

    Robin Nest: Eggs!

    After pausing to recover from construction, Ms Robin laid four eggs in four days:

    • Garage Robin Nest - first egg - 2020-05-28
    • Garage Robin Nest - 2 eggs - 2020-05-29
    • Garage Robin Nest - 3 eggs - 2020-05-30
    • Garage Robin Nest - 4 eggs - 2020-05-31

    She’s surprisingly tolerant of our comings and goings, as well as garage door openings and closings:

    Garage Robin Nest - robin brooding
    Garage Robin Nest – robin brooding

    We’re trying to stay out of her way as much as possible.

    The gallery pix come from my phone, held against the soffit over the nest, and aimed entirely by feel, while standing on the Greater Ladder. If I had access to the top of the soffit, I’d drill a webcam hole, but …

  • Tree Stump Removal

    Tree Stump Removal

    This makes writing 3D modeling code and turning threads look downright attractive:

    Tree stump - crater
    Tree stump – crater

    The previous owners apparently surrounded a cedar (?) tree with a ring of large, decorative rocks. The tree vanished long before we arrived, with the stump accreting random stones, bricks, and similar impedimenta ever since; my first task involved (re)moving a couple hundred pounds of rocky debris.

    After using the stump as a fulcrum for that steel bar to break the rotted roots and loosen the surrounding soil, it’s out and away:

    Tree stump - excavated
    Tree stump – excavated

    Back to the Basement Laboratory …

  • Garden Hose Valve Wrench: Reinforced

    Garden Hose Valve Wrench: Reinforced

    After five gardening seasons, my simple 3D printed wrench broke:

    Hose Valve Knob - fractured
    Hose Valve Knob – fractured

    Although Jason’s comment suggesting carbon-fiber reinforcing rods didn’t prompt me to lay in a stock, ordinary music wire should serve the same purpose:

    Hose Valve Knob - cut pins
    Hose Valve Knob – cut pins

    The pins are 1.6 mm diameter and 20 mm long, chopped off with hardened diagonal cutters. Next time, I must (remember to) grind the ends flat.

    The solid model needs holes in appropriate spots:

    Hose Valve Knob - Reinforced - Slic3r
    Hose Valve Knob – Reinforced – Slic3r

    Yes, I’m going to put round pins in square holes, without drilling the holes to the proper diameter: no epoxy, no adhesive, just 20 mm of pure friction.

    The drill press aligns the pins:

    Hose Valve Knob - pin ready
    Hose Valve Knob – pin ready

    And rams them about halfway down:

    Hose Valve Knob - pin midway
    Hose Valve Knob – pin midway

    Close the chuck jaws and shove them flush with the surface:

    Hose Valve Knob - pins installed
    Hose Valve Knob – pins installed

    You can see the pins and their solid plastic shells through the wrench stem:

    Hose Valve Knob - assembled
    Hose Valve Knob – assembled

    Early testing shows the reinforced wrench works just as well as the previous version, even on some new valves sporting different handles, with an equally sloppy fit for all. No surprise: I just poked holes in the existing model and left all the other dimensions alone.

    The OpenSCAD source code as a GitHub Gist:

    // Hose connector knob
    // Ed Nisley KE4ZNU – June 2015
    // 2020-05 add reinforcing rods
    Layout = "Build"; // [Knob, Stem, Show, Build]
    RodHoles = true;
    //- Extrusion parameters – must match reality!
    /* [Hidden] */
    ThreadThick = 0.25;
    ThreadWidth = 0.40;
    function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);
    Protrusion = 0.1;
    HoleWindage = 0.2;
    //——
    // Dimensions
    /* [Dimensions] */
    RodOD = 1.6;
    RodAngle = 35;
    /* [Hidden] */
    StemOD = 30.0; // max OD for valve-to-valve clearance
    BossOD = 16.0; // single-ended handle boss
    SlotWidth = 13.0;
    SlotHeight = 10.0;
    StemInset = 10.0;
    StemLength = StemInset + SlotHeight + 25.0;
    StemSides = 2*4;
    Align = 0*180/StemSides; // 1* produces thinner jaw ends
    KnobOD1 = 70; // maximum dia without chamfer
    KnobOD2 = 60; // top dia
    KnobSides = 4*4;
    DomeHeight = 12; // dome shape above lobes
    KnobHeight = DomeHeight + 2*SlotHeight;
    DomeOD = KnobOD2 + (KnobOD1 – KnobOD2)*(DomeHeight/KnobHeight);
    DomeArcRad = (pow(KnobHeight,2) + pow(DomeOD,2)/4) / (2*DomeHeight);
    RodBCD = (StemOD + BossOD)/2;
    //- Adjust hole diameter to make the size come out right
    module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes
    Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);
    FixDia = Dia / cos(180/Sides);
    cylinder(r=(FixDia + HoleWindage)/2,h=Height,$fn=Sides);
    }
    //– Stem for valve handles
    module Stem() {
    difference() {
    rotate(Align)
    cylinder(d=StemOD,h=StemLength,$fn=StemSides);
    translate([0,0,SlotHeight/2 – Protrusion/2])
    cube([2*StemOD,SlotWidth,(SlotHeight + Protrusion)],center=true);
    translate([0,0,-Protrusion])
    cylinder(d=BossOD,h=SlotHeight,$fn=2*StemSides);
    if (RodHoles)
    for (i=[-1:1])
    rotate(i*RodAngle + 90)
    for (j=[-1,1])
    translate([j*RodBCD/2,0,-Protrusion])
    rotate(180/4)
    PolyCyl(RodOD,2*SlotHeight,4);
    }
    }
    //– Hand-friendly knob
    module KnobCap() {
    difference() {
    scale([1.0,0.75,1.0])
    rotate(180/KnobSides)
    intersection() {
    translate([0,0,(KnobHeight-DomeArcRad)])
    sphere(r=DomeArcRad,$fa=180/KnobSides);
    cylinder(r1=KnobOD1/2,r2=KnobOD2/2,h=KnobHeight,$fn=KnobSides);
    cylinder(r1=KnobOD2/2,r2=KnobOD1/2,h=KnobHeight,$fn=KnobSides);
    }
    translate([0,0,-Protrusion])
    rotate(Align)
    cylinder(d=(StemOD + 2*ThreadWidth),h=(StemInset + Protrusion),$fn=StemSides);
    }
    }
    //- Build it
    if (Layout == "Knob")
    KnobCap();
    if (Layout == "Stem")
    Stem();
    if (Layout == "Build") {
    translate([-KnobOD1/2,0,0])
    KnobCap();
    translate([StemOD/2,0,StemLength])
    rotate([180,0,0])
    Stem();
    }
    if (Layout == "Show") {
    translate([0,0,0])
    Stem();
    translate([0,0,StemLength – StemInset])
    KnobCap();
    }

  • Kenmore 158 Sewing Machine: More Deglaring

    Kenmore 158 Sewing Machine: More Deglaring

    My first pass at deglaring the shiny metal parts on Mary’s brightly lit Kenmore 158 used translucent mailing labels on the “hand hole cover” in front of the needle:

    Kenmore 158 - non-glare cover plate
    Kenmore 158 – non-glare cover plate

    That worked surprisingly well for surprisingly long, but the edges eventually came loose and, after far too long, I deployed the Tiny Sandblaster™:

    Kenmore 158 - matte cover plate - feet
    Kenmore 158 – matte cover plate – feet

    The mottled matte effect isn’t quite what I expected, but it’s better-looking in person and we deemed it Good Enough™ for the purpose.

    You saw the foot on the left in the previous effort:

    Kenmore 158 - matte cover plate - feet - detail
    Kenmore 158 – matte cover plate – feet – detail

    The rounded plate directly under the needle sits far enough back to not reflect any of the LEDs toward her normal operating position, so we decided it didn’t need sandblasting.

    She now has plenty of light where she needs it, with no glare from the metal bits.

  • American Standard Kitchen Faucet: Yet Another Replacement

    American Standard Kitchen Faucet: Yet Another Replacement

    These cartridges seem to wear out after two years, at most:

    American Standard faucet cartridge
    American Standard faucet cartridge

    The handle becomes difficult to move, both left-to-right and up-and-down, with lubrication of the (obviously metal-on-plastic) shaft being unavailing.

    Having devoted considerable time & attention to keeping this thing alive, there really aren’t any user-serviceable parts inside:

    American Standard Ceramic Faucet Valve Cores - old vs new
    American Standard Ceramic Faucet Valve Cores – old vs new

    I think the sliding fit between the two ceramic blocks laps itself into a more perfect joint, to the extent it’s wrung together and can’t be moved. Even after filtering, our town-supplied water apperently has enough micro-fine grit for the purpose.

    So I have another valve core for the collection …

    On the upside, the improved spout bearing rings continue to work fine, although it’s only been five months.