The Smell of Molten Projects in the Morning
Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.
Things around the home & hearth
This appeared on The Mighty Thor’s phone during a Squidwrench meeting:
“To maintain a secure banking environment” seems diagnostic of a scam.
Discouragingly, some of our banks still send emails with clicky links using third-party mail servers, so checkonlineinfo.com doesn’t seem any more suspicious than, say, Schwab’s customercenter.net.
A pox on their collective backsides!
The original cast-iron seasoning recipe, after half a dozen iterations of flax seed oil & high-temperature baking, produced disappointing results:
The key point of seasoning seems to require heating the oil enough to polymerize its molecular thingies, with (IMO) pretty nearly everything else boiling down to woo.
Since that rusting incident, I’ve done this after every use:
The pan reaches about 300 °F after 3 minutes. The “opening the pores” thing is woo, but a completely dry pan doesn’t spit back and that’s a major plus.
The pan tops out at a bit over 400 °F after a total of 6 minutes. There’s no smoke, no excitement, just a hot pan on the back burner.
Given that I’m washing the pan anyway, the whole “seasoning” operation adds maybe two minutes to the process. By now, it’s entirely automatic.
Nota Bene: Set the timer before turning on the burner and before adding the oil, because you will become distracted and will not remember the pan quietly heating on the back burner. You have been warned.
After two months of doing that about once a day:
Granted, it looks about the same as the previous results, but this uniform dull black coating repels water, doesn’t rust, loves oil, wipes clean without scouring, and the daily omelet doesn’t stick hardly at all. Obviously, the key difference is that I’ve polymerized a gazillion coats of oil, rather than half a dozen.
Although I have no idea whether I’m exposing us to lethal free radicals created by the polymerization process, I doubt anybody else knows anything on that subject with regard to their own seasoning technique, so we’re pretty much even. As with most such worries, It Doesn’t Matter.
Next, I’ll just wipe the pan and let it dry in the rack. That coating should eventually wear off, at least in the high-traffic areas; let’s see how little maintenance it requires.
The mid-1950s wood doors on our house have wood storm doors with interchangeable wood-framed glass and screen panels. Twice a year, the diligent homeowner will swap the panels to match the season; during the last 60+ years, the glass panels remain undropped.
The back door has a diagonal tension brace to hold the door in shape; the door may be slightly distorted or the frame slightly out of square. In any event, the brace obstructs the panel, so the semiannual ritual includes loosening the brace and removing four screws. During the last 60+ years, the screw holes have required repair / filling several times; about five years ago, I plugged them with epoxy putty and drilled them to fit the screws.
That repair having aged out, I was about to renew the epoxy when I realized that I now have brass inserts that would work even better, if I replaced the original wood screws with 10-32 machine screws.
I cut the screws to the exact length using the brace and brass insert as a fixture:
The vacuum cleaner nozzle to the lower right inhales the debris from the Dremel cutoff wheel that would otherwise fill the shop; I used up the last half of a wheel on four stainless steel screws.
Because each end of the brace has two screws, I knew that I couldn’t just drill out the four holes, plant four inserts, and be done with the job: the first insert on each end could go pretty nearly anywhere, but the second insert must match the brace hole spacing. The only way I know how to do that is to epoxy the first two inserts in place and let them cure, drill the other two holes slightly oversize, mount those inserts on the brace, butter them with epoxy, put the brace in place, tighten the first two screws, snug the brace, and hope I didn’t epoxy the brace to the door or the screws to the inserts.
Slips of waxed paper between the brace and the door prevented the first problem and oiling the screws prevented the second. It’s not the best-looking job I’ve ever done, but nobody will ever see the inserts behind the brace:
Now, we’re ready for winter and I’m ready for spring!
Most likely, the new owners (whoever and whenever they may be) will never use these inserts, as they’ll replace all the windows & doors, plus sand & refinish the hardwood floors, before moving in …
A long long time ago, we bought a kitchen spatula that’s served us well ever since:
To give you an idea of how old that poor thing is, the back of the handle bears a Japan stamp. I’ve re-set the rivets several times, the blade has rusted as badly as you think, and we recently, very reluctantly, decided it has passed its best-used-by date.
The 3 x 4.5 inch blade is 19 mil = 0.45 mm plated carbon steel, stiff enough to remain flat and springy enough to bend a little, with a 9 inch = 230 mm steel handle ending in a plastic overmold.
These days, it’s essential to the cutting, flipping, and serving of the morning’s omelet-like substance, made of eggs, bacon, veggies, green leafy things, plus this-and-that, in the cast-iron pan. Mary chops the disk into quarters with the reasonably sharp edge, maneuvers the reasonably bendy blade under each quarter, flips them over, tops with bacon & cheese, pauses for consolidation & melting, then pops them onto plates. Yum!
So we set out to buy a replacement.
Here’s what we’ve tried and rejected so far:
I’ve used this one for many years to flip pancakes on a succession of non-stick griddles, a service at which it excels. The edge isn’t sharp enough to cut the green-and-leafy and the completely inflexible blade cannot be maneuvered under the omelet quarters:
This one gets deployed for burgers and their ilk, also in the cast-iron pan. The blade, although sharp enough, is completely rigid:
On the other paw, a slightly concave 7 mil = 0.18 mm spring steel blade is much too thin and, well, springy. Although very sharp, you cannot apply enough cutting force without suddenly bending the blade and, if the omelet quarter isn’t positioned exactly right, the blade will bend underneath it and dump breakfast on the stovetop. The alert reader will notice a missing weld between the blade and the bottom wire handle:
This very thin plastic blade has similar problems with poor cut-ability and excessive flexibility:
This one looked really promising and worked almost perfectly. Regrettably, its nylon blade bears a 400 °F rating and the bottom of the omelet reaches nearly 450 °F. You can see what happens to the reasonably sharp edge as it scrapes across the pan:
The omelet cooks at the temperature it cooks at, which part of the specifications is not subject to further discussion.
So, we’re stumped. Having trawled the usual online and big-box stores, we’ve been unable to find a replacement. Simple steel blades aren’t available. Trendy silicone-bonded stainless steel blades combine the worst of all worlds: won’t cut and won’t flip. Pretty nearly anything you don’t see above seems obviously unsuitable for our simple needs: too big, too small, or too melty.
We’ll consider all recommendations and suggestions! Thanks …
Mary’s new half-gallon sprayer arrived with a kink in the hose just below the handle, which is about what you’d expect from a non-reinforced plastic tube jammed into the smallest possible box containing both the sprayer and its wand. Fortunately, the Box o’ Springs had one that just fit the hose and jammed firmly into the handle:
The kink slowly worked its way out after being surrounded by the spring and shouldn’t come back.
That was easy…
It seems everybody must disassemble an American Standard kitchen faucet to replace the spout seal O-rings, as my description of How It’s Done has remained in the top five most popular posts since I wrote it up in 2009.
About two years ago, I replaced the valve cartridge with a (presumably) Genuine Replacement; unlike the O-rings, the original valve lasted for nigh onto a decade. A few weeks ago, the replacement valve began squeaking and dribbling: nothing lasts any more. Another (presumably) Genuine Replacement, this time from Amazon, seems visually identical to the previous one and we’ll see how long it lasts.
I always wondered what was inside those faucets and, after breaking off the latching tabs in the big housing to the upper right, now I know:
You get a bunch of stuff for twelve bucks! The stainless steel valve actuator is off to the right, still grabbed in the bench vise.
The valve action comes from those two intricate ceramic blocks with a watertight sliding fit:
In fact, you (well, I) can wring the slabs together, just like a pair of gauge blocks. That kind of ultra-smooth surface must be useful for some other purpose, even though I can’t imagine what it might be…
I made the pencil guides to help Mary design ruler quilting patterns, but sometimes she must line up the ruler with a feature on an existing pattern. To that end, we now have a reticle guide:
The general idea is that it’s easier to see the pattern on paper through the crosshair than through a small hole. You put the button over a feature, align the reticle, put the ruler against the button, replace it with pencil guide, and away you go.
The solid model looks much more lively than you’d expect:
Printing up a pair of each button produces the same surface finish as before; life is good!
The OpenSCAD source code as a GitHub Gist:
| // Quilting Ruler Adapters | |
| // Ed Nisley KE4ZNU October 2016 | |
| //- Extrusion parameters must match reality! | |
| ThreadThick = 0.25; | |
| ThreadWidth = 0.40; | |
| HoleWindage = 0.2; | |
| Protrusion = 0.1; // make holes end cleanly | |
| inch = 25.4; | |
| function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit); | |
| //———- | |
| // Dimensions | |
| ID = 0; | |
| OD = 1; | |
| LENGTH = 2; | |
| Offset = 0.25 * inch; | |
| Template = [2.0,2*Offset,3.0]; | |
| NumSides = 16*4; | |
| HoleSides = 8; | |
| //———————- | |
| // Useful routines | |
| module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes | |
| Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2); | |
| FixDia = Dia / cos(180/Sides); | |
| cylinder(d=(FixDia + HoleWindage),h=Height,$fn=Sides); | |
| } | |
| //———- | |
| // Build them | |
| translate([-Template[OD],0,0]) | |
| difference() { | |
| cylinder(d=Template[OD],h=Template[LENGTH],$fn=NumSides); | |
| translate([0,0,-Template[LENGTH]]) | |
| PolyCyl(Template[ID],3*Template[LENGTH],HoleSides); | |
| translate([0,0,-Protrusion]) | |
| cylinder(d1=2*Template[ID],d2=Template[ID],h=Template[LENGTH]/3 + Protrusion,$fn=HoleSides); | |
| translate([0,0,Template[LENGTH] + Protrusion]) | |
| mirror([0,0,1]) | |
| cylinder(d1=2*Template[ID],d2=Template[ID],h=Template[LENGTH]/3 + Protrusion,$fn=HoleSides); | |
| } | |
| translate([Template[OD],0,0]) | |
| difference() { | |
| cylinder(d=Template[OD],h=Template[LENGTH],$fn=NumSides); | |
| for (a=[45,135]) | |
| rotate(a) | |
| cube([0.70*Template[OD],0.15*Template[OD],3*Template[LENGTH]],center=true); | |
| } | |
The Smell of Molten Projects in the Morning 