The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Author: Ed

  • Rail Trail Brush Clearing

    Rail Trail Brush Clearing

    Having an aversion to getting slapped in the face by Blackthorn branches overhanging the Dutchess Rail Trail, I generally give up waiting for anybody else to do the job:

    Brush clearing B - 2024-07-14
    Brush clearing B – 2024-07-14

    They’re not all Blackthorn (Prunus spinosa), but Ailanthus altissima grows like a weed around here and requires heavy cutback:

    Brush clearing C - 2024-07-14
    Brush clearing C – 2024-07-14

    It’s not just small branches:

    Brush clearing A - 2024-07-14
    Brush clearing A – 2024-07-14

    Apparently, there was no law against that …

    Brush clearing E - 2024-07-14
    Brush clearing E – 2024-07-14

    A recent storm dropped many trees across the trail and the maintenance folks deploy bigger saws than I can carry:

    Brush clearing D - 2024-07-14
    Brush clearing D – 2024-07-14

    Three months after we were told they had ordered replacement tiles, I’m beginning to think I must buy some on Amazon and do this job myself, too:

    Overocker ADA - continued disintegration - 2024-07-21
    Overocker ADA – continued disintegration – 2024-07-21

    Maybe it’ll get done when the weather cools …

  • There’s No UnDo Key For Paint

    There’s No UnDo Key For Paint

    Spotted in a parking lot:

    Misnumbered parking spaces
    Misnumbered parking spaces

    At least they caught it before the end of the row.

    Verily, it is written that Computer Science has only two hard problems:

    • Cache invalidation
    • Naming things
    • Off-by-one errors

    I hate it when that happens on my projects …

  • Laser Test Paper: Plant Label Testing

    Laser Test Paper: Plant Label Testing

    After a month outdoors, the (failed) flexible strip labels show signs of wear:

    Laser test paper - 1 month weathering
    Laser test paper – 1 month weathering

    The upper one has a coating of clear rattlecan paint and looks much the better for it. The lower one is bare, but also suffered greatly from being folded and tucked through itself, so it started in worse condition.

    Perhaps the paper will work better when stuck to metal plant label stakes, although I suspect the adhesive sheet will fail first:

    Laser test paper - small plant labels
    Laser test paper – small plant labels

    Those are random names; Mary tells me the proper label format has the Latin nomenclature on the first line.

    They’re now out on the patio for observation.

    For whatever it’s worth, my fascination with this paper boils down to “it’s cheaper than Trolase” for applications not requiring archival quality and duration. If it lasts Long Enough, that’ll be Good Enough.

  • Speaker Re-Foaming

    Speaker Re-Foaming

    Having recently promoted a pair of Radford Tri-Star 90 speakers to the Sewing Room, it was time to make them presentable:

    Radford Tri-Star 90 speakers - taped grill
    Radford Tri-Star 90 speakers – taped grill

    The original foam grill covering had disintegrated and left fossilized adhesive over the metal gridwork. Being not much for historic accuracy, I used double-sided duct tape (the blue barrier film peels off) and stuck some allegedly acoustic foam in place:

    Radford Tri-Star 90 speakers - re-covered
    Radford Tri-Star 90 speakers – re-covered

    The foam is a single sheet wrapped around three sides and, after some whittling, measured 19.5 inches tall and 19.25 inches wide. The width surely depends on how snugly it’s stretched, so allow a bit more and trim to fit.

    Duct tape probably isn’t the right adhesive for the job, but we’ll see how long it lasts. I really did not want to use spray glue and doubted my ability to slobber liquid stickum without oopsing the cones.

    The speakers sounded great back in the day and they definitely sound much better than my deflicted ears can hear now. Mary thinks they’re OK and that’s all that matters.

    Patrick, wherever you are: thanks!

  • COVID Buffer Extraction Tube vs. Acrylic Solvent Adhesive

    COVID Buffer Extraction Tube vs. Acrylic Solvent Adhesive

    This seemed like a good idea for dispensing small drops of acrylic solvent while gluing spiders together:

    COVID test Buffer Extraction Tube - adhesive hack
    COVID test Buffer Extraction Tube – adhesive hack

    It’s the Buffer Extraction Tube from a COVID-19 rapid test kit with a short brass tube jammed in its dropper tip. The longer brass tube let me suck that dose of solvent into the tube without any of the hassle required to pour the liquid from a big can into a little tube.

    Tell me you didn’t save those things because you thought they didn’t look like they might come in handy for something.

    Well, that turned out to be a Bad Idea™, because whatever plastic that tube is made out of cracks when exposed to the hellish mixture in SCIGRIP #3 solvent adhesive. The tube didn’t dissolve or melt, it just cracked when you (well, I) squeezed the sides.

    My Box o’ Test Kits has a few other types of tubes, but I used a syringe from the inkjet refilling era and that worked OK.

  • Slotted Spiders

    Slotted Spiders

    Starting from an SVG file set up for 3 mm material, apply the usual optimizations & tweaks to get a usable LightBurn file, then go nuts:

    Spider Collection
    Spider Collection

    The big one is two cross-laid layers of corrugated cardboard using up the better part of three Home Depot Large moving boxes:

    Spider - LightBurn layout - 2x cardboard
    Spider – LightBurn layout – 2x cardboard

    That little bitty grid is the 700×500 mm laser cutter platform, so I just slap a sheet of cardboard in place, update the workspace from the camera, select the next layout, drag it over the cardboard, and Fire The Laser.

    The smaller cardboard spider over on the left is built with a single cardboard layer and succumbed to the square-cube law: the legs are entirely too bendy for the weight of the body. Although it’s not obvious from the pictures, both cardboard spiders have a keel plate I added under the body to support most of their weight.

    The brightly colored little spiders got a coat of rattlecan paint without any underlying primer and definitely look like that happened:

    Spider Collection - detail 2
    Spider Collection – detail 2

    The edge-lit fluorescent green spider is sized around 2.9 mm material, the clear spider uses 2.3 mm acrylic, and the chipboard one in the background is at 1.8 mm:

    Spider Collection - detail 1
    Spider Collection – detail 1

    The eyes are fluorescent red or green acrylic with concentric circles engraved to catch the light. They’re more effective than I expected, although they won’t look like much after dark.

    We now live in a neighborhood with youngsters and Halloween this year will be so much fun

    The WordPress AI image generator caught the general idea of “cardboard spiders”:

    Spider - WordPress AI image
    Spider – WordPress AI image

    So. Many. Legs.

  • Slotted Beetles

    Slotted Beetles

    Continuing the theme of slot resizing & overall scaling:

    Beetle Collection
    Beetle Collection

    The original model has 3.0 mm slots and arrived in CorelDraw format requiring a bank shot off InkScape to create an SVG file suitable for LightBurn. After the usual cleanup & optimization, I applied global rescaling to match the available material.

    The smallest beetles use 1.9 mm chipboard:

    Beetle - 1.9mm chipboard
    Beetle – 1.9mm chipboard

    Everything is held together by ordinary wood glue, squeezed together for a few moments until the two parts no longer slide around.

    One layer of 3.9 mm corrugated cardboard:

    Beetle - 1x cardboard
    Beetle – 1x cardboard

    The fancy gold & hologram decorations come from what’s surely non-laser-safe PSA vinyl sheets, cut by offsetting the top layer shapes inward a reasonable amount. The eyes come from random colored paper or painted chipboard.

    Two layers of cardboard add up to 8 mm:

    Beetle - 2x cardboard
    Beetle – 2x cardboard

    That’s purple paper left over from the layered paper quilt blocks and, obviously, my glue stick hand is weak.

    Three layers of cardboard makes each part half an inch thick:

    Beetle - 3x cardboard
    Beetle – 3x cardboard

    That bad boy needs black stripes on yellow in the universal “Fear me! I am a seriously dangerous creature!” danger marking.

    The layers are laid out with crossed corrugations to make the part less bendy, which is more necessary for the relatively slender legs.

    It’s two feet long and chewed up the better part of two Home Depot Extra Large moving boxes:

    Beetle - LightBurn layout - 3x cardboard
    Beetle – LightBurn layout – 3x cardboard

    The gridded rectangle represents the 700×500 mm laser platform.

    The little ones are kinda cute and not too threatening:

    Beetle Collection - 1.9mm
    Beetle Collection – 1.9mm

    Yes, that is one of the Goldbug Variations.