The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Samsung Microwave Gas Sensor Teardown

With the microwave back in operation, I thought I might learn something about the failed gas sensor:

Figaro TGS880 - base
Figaro TGS880 – base

Given that much information, finding the datasheet for a Figaro TGS880 sensor didn’t require much effort. In case you were wondering, the replacement sensor has no trace of branding or identification.

The sensor element has a resistance varying with gas concentration, for a variety of test gases I hope our kitchen never contains in such abundance:

Figaro TGS-880 Gas Sensor - response plot
Figaro TGS-880 Gas Sensor – response plot

The measurement circuit:

Figaro TGS-880 Gas Sensor - measurement circuit
Figaro TGS-880 Gas Sensor – measurement circuit

I betcha the microwave waits for an order-of-magnitude resistance drop from whatever the starting value might be, then calls it done.

The belly band holding the steel mesh to the plastic base is no match for a Dremel slitting wheel:

Figaro TGS880 - opening
Figaro TGS880 – opening

As the saying goes, Sensoria est omnis divisa in partes tres:

Figaro TGS880 - teardown
Figaro TGS880 – teardown

A closer look at the sensor element:

Figaro TGS880 - interior
Figaro TGS880 – interior

The granular surface does not get along well with the 5× digital zoom required to fill the phone’s sensor, but you get the general idea:

Figaro TGS880 - element detail
Figaro TGS880 – element detail

The heater measured 30 Ω on the dot and the sensor was an open circuit on the 100 MΩ range. Connecting the heater to a 5 V supply dropped the sensor resistance to 800 kΩ @ 50 %RH and a warm breath punched it to about 2 MΩ. That’s with an ohmmeter because I haven’t yet unpacked the Electronics Bench, but seems far above the spec of 20-70 kΩ in air.

So it’s still a sensor, even if it’s not within spec.

The WordPress AI-generated image for this post is … SFnal:

Figaro TGS-880 Gas Sensor - AI generated image
Figaro TGS-880 Gas Sensor – AI generated image

My pictures apparently aren’t up to contemporary blog standards …

Comments

5 responses to “Samsung Microwave Gas Sensor Teardown”

  1. Mitch Berkson Avatar
    Mitch Berkson

    The inside of the sensor was milled? Or the marks are from the mold that made it?

    1. Ed Avatar

      They look like mold marks, but it’s definitely the least-awful surface finish they could get away with.

  2. danielbmartin Avatar
    danielbmartin

    Sometimes only a Dremel can do the job. Take care, the cutting disks are fragile.

    1. Ed Avatar

      As Eks taught me, you can take anything apart with a Dremel slitting disk. I bought a generous supply of disks and the bottom of the tube is becoming visible, so it’s getting on time for a resupply.