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Coaster Cork Alignment Fixture

Having stuck many cork bottoms to many coasters and aligning nearly all of them pretty close, I finally made a fixture to get it right from now on:

Coaster cork fixture - test fit
Coaster cork fixture – test fit

A plywood disk anchors four arcs cut from a remnant of acrylic mirror left over from the card-suit coasters, using strips of adhesive sheet cut 1 mm smaller than the arcs:

Coaster cork fixture - adhesive sheets
Coaster cork fixture – adhesive sheets

Stick an arc in place, lay the cork inside the arc, and stick the rest of the arcs around the cork:

Coaster cork fixture - cork fit
Coaster cork fixture – cork fit

Squish the arcs in place overnight with Too Many Clamps™:

Coaster cork fixture - clamping
Coaster cork fixture – clamping

In use, peel the paper off the cork, lay it in place, ease the coaster atop it, press firmly, remove the perfectly aligned coaster, then put a stack of them in the overnight clamp to solidify the PSA bond.

Should’a done this long ago …

Comments

2 responses to “Coaster Cork Alignment Fixture”

  1. RCPete Avatar
    RCPete

    Too Many Clamps™

    Sir, is such a thing possible? [grin]

    1. Ed Avatar

      Only as a thought experiment.