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// Rubber Soaker Hose Splice |
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// Ed Nisley KE4ZNU 2020-03 |
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Layout = "Build"; // [Hose,Block,Show,Build] |
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TestFit = false; // true to build test fit slice from center |
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//- Extrusion parameters must match reality! |
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/* [Hidden] */ |
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ThreadThick = 0.25; |
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ThreadWidth = 0.40; |
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HoleWindage = 0.2; |
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Protrusion = 0.1; // make holes end cleanly |
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inch = 25.4; |
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function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit); |
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ID = 0; |
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OD = 1; |
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LENGTH = 2; |
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//———- |
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// Dimensions |
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// Hose lies along X axis |
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Hose = [200,14.5,13.6]; // X = longer than anything else |
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// 8-32 stainless screws |
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Screw = [4.1,8.0,3.0]; // OD = head LENGTH = head thickness |
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Washer = [4.4,9.5,1.0]; |
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Nut = [4.1,9.7,6.0]; |
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Block = [50.0,Hose.y + 2*Washer[OD],4.0 + 1.5*Hose.z]; // overall splice block size |
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echo(str("Block: ",Block)); |
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Kerf = 1.0; // cut through middle to apply compression |
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CornerRadius = Washer[OD]/2; |
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NumScrews = 3; // screws along each side of cable |
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ScrewOC = [(Block.x – 2*CornerRadius) / (NumScrews – 1), |
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Block.y – 2*CornerRadius, |
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2*Block.z // ensure complete holes |
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]; |
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echo(str("Screw OC: x=",ScrewOC.x," y=",ScrewOC.y)); |
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//———————- |
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// Useful routines |
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module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes |
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Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2); |
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FixDia = Dia / cos(180/Sides); |
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cylinder(d=(FixDia + HoleWindage),h=Height,$fn=Sides); |
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} |
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// Hose shape |
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// This includes magic numbers measured from reality |
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module HoseProfile() { |
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NumSides = 12*4; |
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rotate([0,-90,0]) |
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translate([0,0,-Hose.x/2]) |
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resize([Hose.z,Hose.y,0]) |
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cylinder(d=Hose.z,h=Hose.x,$fn=NumSides); |
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} |
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// Outside shape of splice Block |
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// Z centered on hose rim circles, not overall thickness through center ridge |
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module SpliceBlock() { |
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difference() { |
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hull() |
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for (i=[-1,1], j=[-1,1]) // rounded block |
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translate([i*(Block.x/2 – CornerRadius),j*(Block.y/2 – CornerRadius),-Block.z/2]) |
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cylinder(r=CornerRadius,h=Block.z,$fn=4*8); |
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for (i = [0:NumScrews – 1], j=[-1,1]) // screw holes |
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translate([-(Block.x/2 – CornerRadius) + i*ScrewOC.x, |
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j*ScrewOC.y/2, |
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-(Block.z/2 + Protrusion)]) |
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PolyCyl(Screw[ID],Block.z + 2*Protrusion,6); |
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cube([2*Block.x,2*Block.y,Kerf],center=true); // slice through center |
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} |
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} |
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// Splice block less hose |
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module ShapedBlock() { |
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difference() { |
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SpliceBlock(); |
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HoseProfile(); |
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} |
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} |
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//———- |
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// Build them |
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if (Layout == "Hose") |
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HoseProfile(); |
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if (Layout == "Block") |
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SpliceBlock(); |
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if (Layout == "Show") { |
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difference() { |
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SpliceBlock(); |
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HoseProfile(); |
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} |
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color("Green",0.25) |
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HoseProfile(); |
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} |
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if (Layout == "Build") { |
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SliceOffset = TestFit && !NumScrews%2 ? ScrewOC.x/2 : 0; |
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intersection() { |
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translate([SliceOffset,0,Block.z/4]) |
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if (TestFit) |
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cube([ScrewOC.x/2,4*Block.y,Block.z/2],center=true); |
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else |
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cube([4*Block.x,4*Block.y,Block.z/2],center=true); |
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union() { |
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translate([0,0.6*Block.y,Block.z/2]) |
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ShapedBlock(); |
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translate([0,-0.6*Block.y,Block.z/2]) |
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rotate([0,180,0]) |
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ShapedBlock(); |
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} |
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} |
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} |