The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Science

If you measure something often enough, it becomes science

  • Bafang BBS02: Assist Power Levels

    Bafang BBS02: Assist Power Levels

    Although Gee’s Terry Symmetry is sized for female bodies, I managed to ride it up and down the driveway while watching the power display:

    Voltage52.5
    Rated Current24
    Max current18
    PowerPower
    PASAssistAmpCalcObservedRatio
    00%0.000~
    14%0.7382669%
    26%1.1575292%
    39%1.6857892%
    413%2.312310485%
    520%3.618918296%
    630%5.428425891%
    750%9.047345396%
    885%15.380367584%
    9100%18.094590095%
    Bafang BBS02 on Terry Symmetry – actual voltage

    The variations in the last column suggest my data-taking is … wobbly, at best.

    I think the displayed power does not come from actual current and voltage measurements, because recalculating the power using the nominal 48 V battery value produces an unnatural agreement:

    Voltage48
    Rated Current24
    Max current18
    PowerPower
    PASAssistAmpCalcObservedRatio
    00%0.000~
    14%0.7352675%
    26%1.15252100%
    39%1.67878100%
    413%2.311210493%
    520%3.6173182105%
    630%5.4259258100%
    750%9.0432453105%
    885%15.373467592%
    9100%18.0864900104%
    Bafang BBS02 on Terry Symmetry – nominal voltage

    The motor controller may measure the actual winding currents while generating the BLDC waveforms, but the values may not be available to the display at the end of the cable. If Bafang documented the commands & responses, we’d know for sure, but they don’t.

    Those assist values come from Mary’s Tour Easy, a much heavier bike than the Symmetry, but the first few levels work well in my limited tests. The highest levels may be too peppy for Gee’s normal routes, but having some serious boost in reserve can defang (hah) the worst hills.

    Terry Symmetry - Tour Easy
    Terry Symmetry – Tour Easy

    IMO, the bike would burn rubber at the motor’s full 24 A current …

  • Discrete LM3909: Green and Blue vs. Dead Alkalines

    Discrete LM3909: Green and Blue vs. Dead Alkalines

    These two discrete LM3909 circuits recently stopped blinking:

    LM3909 AA alkaline - Green and Blue
    LM3909 AA alkaline – Green and Blue

    The green LED (on the left) took six months to wear its pair of not-dead-yet AA alkalines from 2.7 V down to nearly zero.

    The blue LED in the radome took two months to go from 1.0 V (!) to nearly zero. It didn’t start very bright and went decidedly dim along the way, but the LM3909 circuitry still managed to jam a few microamps through the LED.

    In both cases, one of the cells was reverse-charged by a few hundred millivolts, although neither leaked.

    Both got another set of not-quite-dead AA cells and they’re back in action.

  • A Spider at Breakfast

    A Spider at Breakfast

    The underside of a spinach leaf makes a fine place for a spider to guard her egg sac, right up until the leaf arrives on the kitchen cutting board just before breakfast:

    Spider guarding egg sac
    Spider guarding egg sac

    We deported her (and her incipient family) to the flower garden just outside, wished her well, and continued with breakfast.

  • Bird Nest Material: Plastic String

    Bird Nest Material: Plastic String

    This nest appeared in a path near Mary’s Vassar Community Gardens plot:

    Bird Nest with plastic string - top
    Bird Nest with plastic string – top

    The bird obviously took advantage of modern technology, because it’s held together with generous loops of plastic string:

    Bird Nest with plastic string - bottom
    Bird Nest with plastic string – bottom

    We don’t know where it came from or how it got onto the path.

  • Snapping Turtle on the Move

    Snapping Turtle on the Move

    A snapping turtle headed toward the beaver pond on the Dutchess County Rail Trail:

    Snapping Turtle - DCRT - 2021-05-26
    Snapping Turtle – DCRT – 2021-05-26

    At this time of year and phase of the moon, she is most likely in search of a good spot for a nest and her clutch of eggs. Being an aquatic creature, she and her progeny surely benefit from Team Beaver’s engineering.

    Today I Learned: snappers are the New York State Official Reptile.

  • NYS DOT Motivation: Death

    NYS DOT Motivation: Death

    We have just started rolling from Overocker Road and the traffic signal on Burnett Blvd at Rt 55 (on the far left) has just turned green for the single car on the sensor loop:

    Burnett Blvd Rt 55 - 2021-05-23 - 0 s
    Burnett Blvd Rt 55 – 2021-05-23 – 0 s

    Much to our surprise, 17 s later the signal is still green:

    Burnett Blvd Rt 55 - 2021-05-23 - 17 s
    Burnett Blvd Rt 55 – 2021-05-23 – 17 s

    As usual, the unmarked sensor loop doesn’t detect bicycles and the control doesn’t take our clearing time into account, so the signal turns yellow 5 s later (after 22 s from turning green) while we’re still in the intersection:

    Burnett Blvd Rt 55 - 2021-05-23 - 22 s
    Burnett Blvd Rt 55 – 2021-05-23 – 22 sBurnett Blvd Rt 55 – 2021-05-23 – 22 s

    After another 6 s, though, we’re through the intersection and lined up on the right side of Rt 55, just as the Rt 55 signal turns green:

    Burnett Blvd Rt 55 - 2021-05-23 - 28 s
    Burnett Blvd Rt 55 – 2021-05-23 – 28 s

    Note that the Burnett Blvd signal remained green for 22 s, much longer than in bygone years, and the green-to-green time is now 28 s. We got through the intersection without any difficulty, although the green-to-red clearance time remains scanty.

    Those of long memory may recall my writeup of the timing in early November last year. That was with many cars triggering the sensor loops, so the timings from a trip last July with a single truck-and-trailer tripping the sensor may be more relevant. Or take your pick from other timings done during the last six years; there’s plenty of data to show something’s new and different.

    Mary recently discovered a reason why NYS DOT may have suddenly changed the signal timing at the Burnett intersection after all those years:

    During the incident, a black Nissan Titan, driven by a 51-year-old male resident of Lagrangeville, collided with a bicycle, ridden by a 58-year-old male resident of Poughkeepsie, in the area of the crosswalk on the southeast portion of the intersection, said the Town of Poughkeepsie Police.

    The bicyclist sustained serious injuries and was transported to MidHudson Regional Hospital.

    https://dailyvoice.com/new-york/putnam/police-fire/bicyclist-seriously-injured-after-crash-with-vehicle-in-area/798453/

    The crosswalk mentioned in the article appears in the last picture.

    The cyclist died of his injuries shortly after that article went live.

    Mary knew him. He was one of the gardeners near her plot in the Vassar Community Garden who lived in the apartments a few hundred yards from that intersection, didn’t own a car, and, for years, rode through that intersection to the grocery store at the far end of Burnett Blvd (across another of DOT’s intersections). Everyone knew him as a nice, considerate guy.

    When DOT tells you “Clearance times are determined based on speed, intersection dimensions, grade, and reaction time and cannot be adjusted” they don’t add “Because not enough people have died to get our attention.”

    Death is the only thing that will convince NYS DOT’s engineers to change the signal timing at an intersection.

    As far as I can tell, all of the other intersections along our usual routes still have the same inadequate clearance times. Evidently, the bicyclist death toll isn’t high enough to get their attention and evidence here doesn’t matter there, because motor vehicle traffic cannot be delayed, even for a few seconds, merely to protect the most vulnerable “users” of their facilities.

    We’ve been bicycling all our adult lives and haven’t been killed yet, despite NYS DOT’s complete lack of attention. Our experiences justify my cynicism and bitterness.

    I eventually figured out why no NYS DOT staffer will accompany me on bike trips along their “safe for all users” roads. If they did, they’d be unable to deny knowing how hazardous their engineering designs & maintenance practices are in real life, should the question come up in a court of law.

    If you think that’s not the case, then let’s go riding together …

    Road design, build quality, and attention to details matter, even though drivers and, yes, cyclists share some of the blame.

  • Nuthatch Threat Display

    Nuthatch Threat Display

    Mary spotted a White-breasted Nuthatch facing off against a red squirrel on the patio near the birdfeeder, wherein the nuthatch spread its wings to look as fearsome as possible. The squirrel seemed unfazed, perhaps because a bird the size of my thumb simply doesn’t pose much of a threat.

    A few minutes later, the nuthatch repeated the display from the feeder, starting with a hostile side-eye:

    Nuthatch threat side-eye
    Nuthatch threat side-eye

    Then he (we’re pretty sure) went into full-on threat mode:

    Nuthatch threat display
    Nuthatch threat display

    Nuthatches are perfectly happy hanging upside-down from any convenient perch, so it’s not quite as ungainly as it may seem. However, the threat bounced off the squirrel, which continued stuffing itself from seeds scattered by none other than the nuthatch.

    The nuthatch threat display seems identical to the nuthatch courtship display, so we may have been witnessing an offer for rishathra.

    Ya never know!

    Taken through two layers of 1955 window glass with the Pixel 3a zoomed all the way, then ruthlessly cropped.