The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Oddities

Who’d’a thunk it?

  • Bullet Hole in Plate Glass

    Pellet gun hole in plate glass
    Pellet gun hole in plate glass

    Found this hole in the plate glass window of a church.

    The conchoidal fracture pattern is characteristic of a bullet impact at more-or-less right angles to the pane. I suppose, based on the very small entry hole and no damage to the opposite wall, that it was something like a BB gun at close range, rather than a 0.22-cal handgun or rifle far away.

    Somehow, you just know the lunkheads doing this sort of thing have never repaired a window themselves… when you’re a constructor, you just don’t go around destroying things.

    But maybe that attitude marks me as a fuddy-duddy.

  • What I Did At The Trinity Robotics Contest

    Dressing the Granny Doll
    Dressing the Granny Doll

    Back from a weekend in Hartford, doing Useful Things in support of the 15th Annual Trinity College Firefighting Home Robot Contest.

    In case you were wondering what goes on backstage at an event like that, here’s the truth: I play with dolls…

    The Granny Doll was part of the Assistive Robotics contest: the robot had to locate a dish of food and carry it from a refrigerator to a table. She acted as an obstacle in the middle of the room; I had just finished duct-taping the stand to her rump in preparation for the practice runs on Saturday.

    As it turned out, her overcoat consisted of cloth that rendered her invisible to the robots: the poor dear got run over, smacked aside, and pushed around.

    Next year the scoring system will include Elder Abuse penalty points!

  • Why You Should Replace PCI Card Slot Covers

    Mouse-infested PC Overview
    Mouse-infested PC Overview

    My eagle-eyed daughter spotted a Dell PC by the side of the road on her way home from school, so we snagged it en passant to a school meeting later that evening. We dropped it in the workshop, figuring that she could do some forensics, then install Puppy Linux or some such.

    The next morning the entire Basement Laboratory was filled with the unmistakable odor of stale piss and I noticed that the back panel of the PC had two missing card slot covers. I immediately hauled the carcass outside and set a bunch of mouse traps around the basement.

    When we popped the cover, we found a very well-built mouse nest covering the entire surface of the system board. The previous owners had evidently run the PC flat on the floor (it’s a Dimension 8100 beside-the-desk tower) with two of the back-panel card slot covers missing and the mice decided this was just about the finest neighborhood in the building.

    Mouse nest below power supply
    Mouse nest below power supply

    The power supply in this model covers the system board with an inch or so of clearance. We swung the supply box up on its hinges and found a thick layer of furry padding underneath; perhaps this was the sleeping quarters?

    The mouse latrine was over by the CD burner, which was a dead loss, and corrosion had eaten one corner of the DVD ROM drive’s case. The previous owners had removed the hard drive (good for them!) and dislodged the CPU and heatsink. I think this model had an exhaust duct over the heatsink, which was missing.

    We salvaged the CPU (for show-n-tell), heatsink (aluminum plate), DVD drive (amusement value), and the Soundblaster Live! audio card (on general principles). The rest wasn’t worth the risk of huffing more hantavirus; we tipped it into the trash. In theory, we’re supposed to recycle this stuff, but I’m not going to keep it around for a few months until hazmat day.

    [Update: I just got a flyer saying that the next town hazmat day is mid-April, so I dug the damn thing out of the trash. I’ll run a bunch of dead PCs and toxins down the road; depending on the load, maybe I can use the bicycle trailer. That’s always good for a laugh around the dumpsters.]

    All the prizes except the DVD drive’s guts went into a dishpan of hot soapy water and ought to be in good condition when they dry out. If the drive doesn’t smell bad, we’ll put it to some good use.

    Clogged air inlets
    Clogged air inlets

    Now, you might think the mice moved into a dead PC stored in a corner. As nearly as I can tell, that’s not the case: the CPU chip was in (relatively) pristine condition and, when we removed the front cover, the air inlets were clogged with a thick layer of fuzz. So I think the mice had a nice, heated nest with plenty of ventilation, right up until the system quite literally crapped out.

    According to Dell’s records, this box shipped 20 August 2001 with WinXP home, 64 MB of Rambus memory, and a 40 GB hard drive.

    Times have changed since then, in more ways than one…

  • Kosher-for-Passover Coca Cola: Closer to the Real Thing

    it’s about that time of the year again: get ready to stock up on Kosher Coke!

    Turns out that Coca Cola produces sugar-based Coke shortly before Passover each year; their usual high fructose corn syrup, while Kosher, falls into the Chametz category of grains that cannot be eaten during Passover.

    Kosher-for-Passover Coca Cola bottle cap
    Kosher-for-Passover Coca Cola bottle cap

    Bottles containing the special sugar-based formula wear a distinctive yellow cap, so they’re easy to spot against the usual all-red array. To cross-check: the ingredients list runs: Carbonated Water, Sucrose …

    A friend brought me a few two-liter bottles from a Jewish grocery store in the metro NYC/NJ area last year, shortly before I discovered that the local Target had a generous stockpile on the top shelf of their soda section. It’s allegedly available in cans, but I’ve never seen any.

    NB: Pepsi uses yellow caps around this time of year to mark their bottles for some dimbulb contest. At least they did that last year and I’m sure it’s no coincidence. If the cap doesn’t have distinctive Hebrew symbology and the ingredients still include HFCS, it ain’t been cleared for Passover consumption.

    While sugar-based Passover Coke is not the same as the old-school Coke you remember from long ago if you’re enough of an Olde Farte to do so, it’s as close as you’re going to get in these degenerate times.

    In actual point of fact, sugar Coke tastes pretty much like HFCS Coke. That should not be entirely surprising, given the bazillion dollars they spend on development. Run your own side-by-side comparison, blind if you can, and report back.

    If you plan to stock up on the stuff anyway, give the caps an extra twist to ensure they’re on tight before you put ’em on the shelf. I just cracked the final bottle from last year and it’s still plenty fizzy enough for me.

    The phosphoric acid in either formulation is really hard on your teeth & gut, so don’t overdo it.

    Selah.

    Update: As of 22 April, the local Target had a shelf full of yellow-cap Coke; they had none the week before Passover. Perhaps they got the last pallet a day too late? In any event, I stocked up my year’s supply in one shot. Admittedly, it’s $1.89 / 2 liter bottle, but it’s just for special occasions… and half a dozen bottles is a year’s supply for me.

  • Analon Slide Rule

    Whenever I do anything even slightly out of the ordinary with magnetics, I must drag out my trusty Analon slipstick to make sure I haven’t lost a dimension.

    Analon slide rule - front
    Analon slide rule – front

    Go ahead, you verify that the area inside a BH hysteresis curve is proportional to power loss in a given transformer core. I’ll wait…

    Analon slide rule - back
    Analon slide rule – back

    My recollection is that I bought it in the Lehigh University Bookstore in the early 70s, but that doesn’t square up with the Analon’s history: they should have been out of circulation by then. I’m pretty sure I didn’t get it in high school, extreme geek though I was, and it’s for damn sure I wouldn’t have bought one after graduation. Come to think of it, if the LU Bookstore wasn’t among the last bastion of Analon holdouts, where would you look?

    Over the decades I’ve penciled in a few handy dimensions they didn’t think of. Unlike most of the 600 597 (plus one in the Smithsonian) Analons in the wild, this one actually gets used, so it’s not New-In-Box (which means you collectors need not suffer from involuntary hip motions). It’s also not as grubby as it looks: I didn’t spend a lot of time futzing with the scans.

    Anyway, that’s called beausage and it enhances the value.

    Works that way with other antiques, right?

    Links:

    Yeah, OK, it’s a Slide Rule Gloat…

  • Power Outlet Contact Failure

    Burnt outlet expander
    Burnt outlet expander

    Ordinary AC power outlets have fairly robust contacts, designed to last basically forever. I have no idea what the actual design life might be, but it’s rare to have an AC outlet fail.

    This one did…

    It’s an outlet expander at the end of an extension cord that provides six outlets. I’d installed it at my parent’s house (I was their go-to guy for electrical things, of course) and everything was fine. One visit involved rearranging some appliances and the adapter went nova when I plugged something into it.

    Me being their go-to electrical guy, I’m pretty sure this gizmo didn’t experience a whole bunch of mate-unmate cycles in my absence. Most likely it was defective from the factory, so sticking a plug in once or twice was enough to break the contact finger.

    dsc00153-detail-of-burnt-socket
    Detail of burnt socket

    Here’s a contrast-enhanced detail of the outlet in the lower-right of the top picture. The broken finger bridged the brass strips carrying the two sides of the AC line in the left side of the compartment.

    Blam: brass smoke!

    Oddly, the fuse didn’t blow. It was pretty exciting to have a small sun in the palm of my hand until the contact finger fell to the bottom of the compartment.

    The bottom picture shows the offending finger. It’s pretty obvious what happened.

    Errant contact finger
    Errant contact finger

    I’ve read of folks applying silicone lubricant (spray, perhaps) to their AC line plugs to reduce the mating friction in the outlet. While that sounds like a good idea, I think it’s misguided: you don’t want to reduce the metal-to-metal contact area by lubing it up with an insulator. In any event, that sliding friction ensures the contacts have a clean mating surface with low resistance.

    Maybe use some Caig DeoxIT, but not an insulating spray!

    For what it’s worth, do you know that the durability of an ordinary USB connector is 1500 cycles? That’s far more than PCI backplane connectors at 100 cycles. Some exotic high-GHz RF connectors can survive only a few dozen cycles.

    Moral of the story: don’t unplug your stuff all the time. Use switches and stay healthy.

    This took place many years ago, so the picture quality isn’t up to contemporary standards.

  • CD V-750 Dosimeter Charger Manual

    V-750 Model 5b Manual Cover
    V-750 Model 5b Manual Cover

    My V-750 dosimeter charger came with two (!) copies of the manual and the modification instructions (stamped JUN–1965) for adding the anti-kick capacitor.

    The paperwork didn’t fare quite as well as the metal-cased charger, sporting far more mildew on the pages than I want on my shelves.

    I cut the worst-looking copy right down the middle, scanned it with some attention to detail, and now there’s a nice version that looks just as bad but lacks the mildew.

    Clicky:

    CD V-750 Model 5b Radiological Dosimeter Charger Operating and Maintenance Manual with Modification Instruction Sheet

    If you’re really clever, you can figure out how to sequence the sheets and print them duplexed so they appear back-to-back, then bind them into a booklet just like the original. There’s a copy of a blank inside cover, too, so you can wrap your booklet in a nice Civil Defense Yellow cover.

    The schematic shows what real engineers could do, back in the days when transistors came individually packaged with a ten-dollar price tag: 1.5 volts in, 200+ volts out, one transistor. Of course, they paid attention to their transformer lessons.

    V-750 Dosimeter Charger Schematic
    V-750 Dosimeter Charger Schematic