The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Home Ec

Things around the home & hearth

  • Inkjet Refilling: Economics of the Empire

    A year ago I bought an Epson R380 printer along with a $10 piece-of-crap digital camera for 90 bucks, then got a $75 rebate. I figure the printer cost 15 bucks and the camera was free.

    cimg2863-continuous-ink-for-epson-r380
    Continuous inking system for Epson R380 printer

    I also bought a $55 continuous flow ink system from a place that no longer sells them. Turns out that Epson won a patent lawsuit that forced most of those vendors out of the reinking business and made the remaining systems staggeringly expensive.

    Well, maybe not.

    I print a bunch of text (I hate reading long documents on the screen), plenty of schematics & diagrams, low-quality pictures (webbish junk), relatively few photo-quality pictures, and the Annual Christmas Letter. The printer spends an inordinate amount of time blowing its nose and clearing its throat at the start of each session, so I suspect most of the ink goes directly into the diaper inside the printer.

    Genuine Epson 78-series cartridges contain 11 ml of ink and cost $20: $1.80 / ml or, in US terms, $2k per quart. In the last year, I’ve used about 200 ml of black and 110 ml of each of the five colors: $360 + 5 * $200 = $1360, if I were stupid enough to pay full price for 68 cartridges.

    That makes the $150-ish I actually paid for seven 8-ounce (250 ml) bottles of ink a downright bargain: $0.09 / ml.

    No, the color isn’t the same as the Epson inks and I’m certain it won’t last as long on the page, but that’s not what I’m using this printer for. When I need long-lasting, high-quality prints, I send ’em to an online service… which right now is running a sale on 4×6″ prints at $0.09 each. What’s not to like?

    When I hear printer companies boast about how ecological their printers are, I say bad things. If they wanted to be green, they’d make it trivially easy to connect bulk-ink tanks to their printers.

    I’ll put up with a few colorful spots on my fingers and the occasional sploosh on the table to save that much coin o’ the realm…

  • Ed’s High-traction Multi-grain Bread

    I bake a loaf of this every few days…

    Dump in a 4.5-quart mixer bowl:

    • 1/2 Tbsp dry yeast
    • 2 Tbsp brown sugar
    • 1/2 cup dried milk
    • 1-1/2 cup warm water

    I find it’s easiest to mush the three dry ingredients together so the brown sugar coats everything, then stir in the water. Let it sit for ten minutes or so if you have the patience, then, with the yeast up & running, add the goodies:

    • 1/2 cup flax seed meal
    • 1/2 cup bread flour
    • 1/2 cup rye flour
    • 1/2 cup wheat flour
    • 3 cups wheat flour (easier to measure that way)
    • 1 tsp salt
    • 2 Tbsp canola oil

    Put the dough hook on the mixer, screw down the bowl, and let ‘er grind on lowest speed until the dough gets nice & cohesive. Dump out the dough, oil the bowl, throw the lump back in, and roll it around to coat all sides.

    Put a lid on the bowl and let it rise overnight; perhaps in the oven after warming. If your yeast is more enthusiastic than ours it’ll take less time, but this is bread of unparalleled density.

    I’ve been baking this bread in a classic Pyrex Bake-A-Round that we’ve been toting unused from house to house ever since we got it as a wedding present. Turns out it’s really slick for this purpose. You can certainly use an ordinary loaf pan.

    Whatever you use to contain the dough: butter it thoroughly, pop in the dough without mushing it too much, and let it rise for another hour or two. If you’re using a B-A-R tube, push-and-hold the ends to plump up the middle just before you pop it in the oven. Best if you add aluminum foil caps to the end to keep ’em soft.

    Bake at 325 F for maybe 50 minutes. Cool on a rack while you get the peanut butter out of the refrigerator. Slather with PB, give thanks to the yeasty-beasties, eat.

    Speaking of which, it’s worth noting that our tap water now comes with chloramines that seem to kill yeast stone cold dead. We run the water through a Brita filter, but it’s not clear how much that helps; our yeast seems rather dispirited even in filtered water.

    [Update: A new batch of yeast reveals that we were using dead yeast. I’d bought several pounds of the stuff, as we use a lot of it, but evidently it aged out. Now we know.]

    This recipe started life as the Fundamental Tassajara Whole-Wheat Bread recipe, but has mutated over the years. The flax seed meal adds a surprisingly good taste.

    Update: if you’re in a hurry, dump the just-mixed dough out of the bowl, roll it into a log that barely fits into the B-A-R tube, slide it to the middle, cap the ends, and pop the B-A-R into a warm oven (ours hits 170, more or less). Let the yeasty beasties fart for an hour or two, then fire up the oven with the B-A-R inside; you can even use the Automatic Oven setting. Works like a champ!

  • Fluorescent Shop Lights, Early Failures Thereof

    A decade ago I installed a few dozen two-tube fluorescent fixtures (a.k.a. “shop lights”) throughout the basement. Visitors always say something like “Wow, I can actually see what I’m doing!” That was the whole point, of course.

    Being that sort of bear, I write the date on one end of a fluorescent tube when I replace it. Tubes seem to last 3-5 years, which is short compared to the 20k power-on hours touted on the carton: 5 years * 300 days/yr * 6 hr/day = 9 k hours. That’s an overestimate, as I don’t spend all my time crouched in my basement laboratory, honest.

    It turns out that there’s also a spec for the number of lamp turn-ons (“starts”) hidden deep in the lamp datasheets. For example, if you manage to browse the current Lamp and Ballast catalog at http://www.sylvania.com/ProductCatalogs/, you’ll find that a 20k hour rated life comes at “3 hr/start”, which works out to a mere 6.7k starts over the expected life.

    More starts = shorter life.

    I tend to turn the lights off if I think I’ll be upstairs for a few hours, which happens a lot during the winter.  My back of the envelope says that the tubes fail right around the expected value: 5 years * 300 days/yr * 4 starts/day = 6 k starts.

    Lately I’ve had a rash of early lamp failures and it seems the fixtures are failing after a decade; nothing lasts any more. I’m now installing electronic-ballast fixtures that fire right up in the winter and don’t have that annoying subliminal flicker. At a cost of $20 each, I’m not replacing all of them at once, I assure you.

    The only real problem with fluorescent lamps is that they make white people look dead. I managed to buy a contractor pack of warm-white tubes at the local Lowe’s, but they’re hard to find around here. Go for the lowest color temperature bulbs you can find.

  • Unusual Tea Additive

    Green tea is supposed to be good for you and Tazo China Green Tips is supposed to be pretty good tasting, so I’ve been sipping a cuppa or two in the morning. Teabags are a spendy way to buy tea, so I’ve been buying half a kilo at a shot from cooking.com, storing it in glass jars, and teaspooning it into a tea ball infuser over the course of the next year.

    This interesting additive appeared in one of my teaballs; fortunately I was awake enough to notice it before it wound up in hot water.

    Beetle found in Tazo Green Tea
    Beetle found in Tazo Green Tea

    It looked pretty much like the hull of a generic Asian Garden Beetle, although we haven’t seen anything quite like it in our gardens. Not a big deal, as garden beetles are fairly inoffensive critters, but not something that should make its way into a bag of lah-dee-dah tea. On the other paw, it’s hard to filter stuff like that out of the stream.

    Fought my way through the Flash-saturated Tazo site, sent a note to the Customer Service folks, eventually had a pleasant phone chat. After convincing her that I wasn’t rabidly angry and that it really was one of their beetles, she dispatched fifteen bucks worth of Starbucks gift card.

    It seems Starbucks either owns Tazo, both of ’em are controlled by the same outfit, or something like that. She was in the Starbucks Customer Service chain o’ command, anyway.

    Beetle bottom view
    Beetle bottom view

    So I picked up three boxes of Tazo tea bags at the local Starbucks: more China Green Tips and some Green Tea with Lemon Grass (which doesn’t appear on their website). Left me with three cents on the card; I’m not a regular customer, so it’s now in the pile of cards I use as measurement shims in the workshop.

    I’d been adding lemon grass from our garden to the morning cuppa for a pleasant lemon scent. The Tazo version includes Lemon Verbena, some mint, and other flavors that cranked the scent up to 11 and the taste far into my ptui range. Unpleasant, indeed.

    For what it’s worth, if you’ve tried & disliked other green teas, give Tazo China Green Tips a shot. It’s delicate and much better than the other (far cheaper) green teas I’ve tried; Salada Green Tea is particularly noxious.

    One of the China Green Tips reviewers on cooking.com comments “I found a rather long, nasty, kinky hair … I was shocked. I threw out the whole bag  … I was unable to drink tea for a week”.

    Mexican Bean Beetle on Soybeans
    Mexican Bean Beetle on Soybeans

    Now, party people, I’m here to tell you that food just doesn’t pop out of the ground in a pristine state. Maybe it’s because we eat a lot of food from our own gardens, but passengers like that, let alone the odd hair, just aren’t an issue. Consider, for example, this critter that made it all the way into the house on some soybeans: he’s likely related to the Asian Garden Beetle family and not all that far back in their family trees.

    If you want to really worry about something, ask yourself whether your tea grew downwind of, say, Zhejiang Happy Face Metal Refinery Complex Number Six. No way to tell about that, other than through a detailed chemical analysis of every cuppa.

    Bon appétit!

  • Oven Tube Burnout

    Burned Oven Tube Overview
    Burned Oven Tube Overview
    Burned Oven Tube
    Burned Oven Tube

    So the oven made a weird whooshing noise every now & again, but nothing we could pin down or duplicate to debug. Then it sort of stopped heating, even though the ignitor was glowing, and the kitchen smelled of unburned propane and hot plastic.

    Emergency stop, shut off the gas valve, finish the chili and cornbread in the ‘waver and toaster oven, let ‘er cool down, dig out the repair parts manual from the file cabinet.

    Dismantled the oven and found a weird encrustation on the burner tube. I wasn’t sure if the tube was supposed to have a dingus that meters the ignition gas at some known rate, but scratching at the lump made it look as though the tube simply burned through and corroded. The size of that hole would certainly make the gas whoosh a bit.

    Note the soot lines. The heat shield over the tube had a soot smudge, too, which I think caused the “plastic” smell.

    The replacement part from Sears is $80. It’s $50 from RepairClinic.com and they throw in the ignitor module that’s $70 from Sears. Judging from their picture the burner tube has three little holes that blow gas over the ignitor, no metal dingus. You can see the holes in the second picture.

    So a new burner tube (and ignitor, which I’ll zip-tie to the back of the oven) is on order.

    Update: of course the new ignitor doesn’t fit on the old tube, nor does the old ignitor fit on the new tube. And the connectors are completely different. Had to dig some ceramic wire nuts out of the parts stash; I knew I’d been saving them for some good reason.

    Grrrr & similar remarks…

  • Steel Preservation, The Good Old Days of

    Cadmium plated hangers
    Cadmium plated hangers

    Last year I geared up for scraping the soffits and figured I should put a piece of plywood across the windows so I couldn’t possibly have the ladder fall into a window. The storm windows are big, awkward inserts that hang from hooks atop the frames, so I planned to cut a plywood blank to match the opening.

    Gene left us a cigar box of “Storm Window Hdwr” containing this card of hooks-and-eyes that looked just like the ones on the windows. Alas, they’re not quite the same and don’t quite fit, a fact I discovered after mounting them and manhandling the sheet out the window. So much for “standard size”.

    But I’m sure the hardware on the side of the house looks as good as it does because it’s cadmium-plated, too! None of the hooks & eyes have a hint of rust, other than where the edges scrape together, after half a century.

    I heroically refrained from sucking my thumb afterward…

  • Counterfeit Memory Stick from eBay

    Bogus Memory Stick - Front
    Bogus Memory Stick – Front

    Last year I bought a “generic” Sony Memory Stick using eBay’s Bidding Assistant to get one of a whole bunch of similar items. Got it for a reasonable price, opened it up, and it turned out to be “too good to be true”: it looked to be a genuine Sony stick in sealed Sony packaging.

    I checked the “how to identify a counterfeit Memory Stick” sites and concluded that it really was genuine, what with good printing and laser engraving. Sometimes these things happen; maybe the seller got a pallet of leftovers?

    Bogus Memory Stick - Rear
    Bogus Memory Stick – Rear

    It failed a few months later, I mailed it to Sony for a warranty replacement, they concluded it was a fake, and sent it back. Huh. Those cunning Chinese are getting really good at making fakes; maybe this was a “fourth-shift” product from the real Sony factory.

    I contacted the seller, who said he sells “generic” products. I pointed out that “generic” means a second-tier manufacturer’s correctly labeled product, but that he sold a falsely labeled item. He offered a refund, I asked for money to cover my shipping, and he agreed. Knock me over with a feather.

    So I sent it back and he actually refunded my money, plus shipping both ways. More feather toppling.

    Sony Warranty Rejection
    Sony Warranty Rejection

    The term “fraud” did not enter the conversation, but I think he knew he was on thin ice and was willing to do whatever it took to make me Go Away.

    From what I can tell, reporting this to eBay has no effect, because they already know and simply do not care.