The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Home Ec

Things around the home & hearth

  • Rudy Sunglasses Repair: Stress Cracking

    Rudy sunglasses stress cracking - left
    Rudy sunglasses stress cracking – left
    Rudy sunglasses stress cracking - right
    Rudy sunglasses stress cracking – right

    Mary dropped a pair of her sunglasses that disintegrated on impact: both earpieces broke off. She has trouble finding sunglasses that fit, so this is not to be taken lightly…

    The sunglasses had interchangeable lenses, a feature which she’d never used, and the lower of the two tabs that snapped into the earpieces had broken off — on both sides, simultaneously. These weren’t high-snoot items, but they were name-brand: Rudy Project from, IIRC, nashbar.com.

    Peering through the microscope, it turns out that the lens material may have been pretty good optically, but wasn’t up to the mechanical task: the two remaining tabs had deep stress cracks. The right-side picture shows the lens upside-down, as that was the easiest way to set up the shot.

    Notice the many, many cracks that penetrate nearly all the way through the tabs. The tabs didn’t break because she dropped the glasses on the floor, they broke because there was barely anything left holding the tabs in place.

    Mind you, she’d never removed the lenses from the earpieces, so this isn’t a case of failure-from-overuse, either. They’re about a year old, more or less, and have been used in stressful tasks like gardening and the occasional bike ride.

    Urethane adhesive foam-in-place
    Urethane adhesive foam-in-place

    I slobbered urethane glue into the ends of the earpieces to mechanically lock the remaining tabs in place and fill all the voids. It looks rather ugly here, but the excess adhesive simply snaps off because it doesn’t chemically bond with either of the other two plastics.

    Rudy sunglasses stress cracking - center
    Rudy sunglasses stress cracking – center

    After screwing everything back together again, I noticed that there’s another stress crack growing in the middle of the lens, just over the nosepiece. These sunglasses are not long for this world: that failure will be an end-of-life event.

    The frames claim “Designed in Italy” which doesn’t win any points with me; the design is fundamentally flawed.

    Yo, Rudy, how about designing some sunglasses with a high-tech feature like durability… rather than style?

    Oh, yeah, I suppose this repair voids the Warranty. Perhaps buying from Nashbar on sale triggers this clause: “Buying Rudy Project sunglasses, goggles or helmets from an online retailer at a price below the suggested retail price (MSRP) voids your warranty.” The expense of sending them in negates any possible benefit, which I’m sure they realize, too.

  • Fancy Scam-by-mail Offering

    Mail Spam
    Mail Spam

    Just got a letter from Canada, allegedly from the Readers Digest Sweepstakes, but with a letterhead address of 1125 Cornell Ave, Atlanta GA 33412. The phone/fax number is 912-480-0353, oddly not a toll-free business number. The letter has medium production values, pixellated Readers Digest logos, surprisingly few typos, and a painfully ersatz signature.

    I’m to believe I’ve won $255,069.00 in a contest I’ve never entered (the way I see constests, while you’ve got to play to win, entering doesn’t improve your chances of winning). The “69” is a nice touch, I’d say.

    Enclosed is an exceedingly valid-looking check for $3892.91 “to help you cover any charges that may be required before you receive your funds.” Check number 1100912681, if you can believe that. It has excellent production values, a genuine artificial watermark on the back, and is nominally drawn on an actual Canadian bank.

    Bogus check
    Bogus check

    Obviously, a fraud. International and postal, no less.

    I’m impressed at the level of effort they went to, but it seems that with an actual telephone number (the address is surely faked), some branch of law enforcement should be able to fly right into their ears. No, I am not going to call that number…

    I gave the FBI a tip, but I’m reasonably sure nothing will come of it.

    [Update: Well, maybe the FBI didn’t do anything, but there’s an absolutely wonderful riff based on this letter. I’ll only quibble about the 57 Chevy… it was really a Studebaker.]

  • Bees!

    Swarm cluster
    Swarm cluster

    We hived a giant swarm!

    They’re doing well in their new home, building out comb on the foundation. The queen is in good shape, laying eggs as soon as the workers finish the cells. The workers seem to be feeding pollen directly to the larvae rather than storing it, which makes perfect sense. They’re taking two quarts of 1:1 sugar water every day!

    Either you already know what this is all about or you really don’t want to know.

    ‘Nuff said…

  • Quieter Luggage

    Muted zipper pull tabs
    Muted zipper pull tabs

    Luggage now comes with a pair of sliders on each zipper, which means that the two sliders come together when the zipper is closed. That allows you to lock the slider pulls together, which is a nice touch for those of you who think luggage locks actually improve security.

    It also means that the metallic pull tabs jingle and jangle merrily together in the back of the van all the way to grandmother’s house as we go, we go.

    Not to be tolerated, sez I.

    Apply a length of heat shrink tubing to each tab. If you’re a locking kind of person, leave the holes on the end exposed. If you’re a real cheapskate, you could get away with shrinking just one tube per pair, but even I’m not that far gone.

  • Phone Charger: PowerPole-to-USB Adapter

    I have a Virgin Mobile Kyocera Marbl phone, for reasons discussed there. It’s sufficiently nonstandard that the “fits most phones” headsets and chargers don’t. In particular, I have yet to see a charger with the proper adapter dingus for this phone.

    Fortunately, the charger is rated at 5 V @ 350 mA… that’s easy enough.

    Phone charger with Powerpoles
    Phone charger with Powerpoles

    Cut the charger’s cable in the middle, more or less, and install Anderson Powerpole connectors. The standard color code for 5 V is white / black; don’t use red / black for fear you’ll eventually plug it into a 12 V source and toast the phone.

    The charger wires are most likely a far smaller gauge than the 15 A (!) connector pins prefer, so strip the conductors twice as long, double the ’em over and perhaps add a short length of multistrand hookup wire to fill out the barrel before you crimp it.

    Check the polarity before you poke the pins in the housings: you want the +5 V pin in the white housing!

    I aligned the housings to match the ARES / RACES standard, as described there, as that’s what I’ve done with all my other Powerpole connectors. If your phone expects some weird-ass voltage, maybe you want to make certain it can’t possibly mate with anything that’ll kill it stone cold dead. Oh, and in that case pick a suitably different color. Blue seems to be the standard for 9 V, at least in the ham radio arena, for whatever that’s worth.

    Add heatshrink tubing for strain relief (it might slip over the finished pins if you forget), wrap cold-vulcanizing rubber tape around the whole connector for more strain relief, and you’re done. It’ll make your charger cable resemble an anaconda eating a pig, but that’s OK with me.

    USB charger to phone cable
    USB charger to phone cable

    Now the phone can commune with a bench power supply, a bulk 5 V supply, or nearly anything that you’ve hacked into using Powerpoles. It’s your job to make sure the voltage matches up!

    Now, if you haven’t already, make a USB-to-Powerpole adapter. Alas, even though the phone uses 5 V, it draws too much current to charge directly from a standard USB port. However, I have a Black & Decker Pocket Power battery pack with a regulated USB outlet that can allegedly supply 250 mA and seems to handle the phone just fine.

    So: cut a spare USB cable, verify that the red conductor is 5 V and the black is common (hell hath no fury like that of an unjustified assumption and we’re dealing with bottom-dollar suppliers here), crimp, align housings, add strain relief, and try it out.

    This should work for any phone with a dumb, bulk-power charger. If you cut the cable and find three conductors, solder that devil back together again; there’s no telling what’s passing along that third rail!

  • Experian Triple-Alert Signup: FAIL

    So batteries.com had the usual security breach, lost the usual list of customer info, and sent out the usual letter advising the victims that they could get a free signup with Experian’s credit-report monitoring service.

    So I signed up, which involved the usual exposure of sensitive parts of my ID anatomy, and was eventually told (despite answering everything correctly, AFAICT) that they couldn’t verify that I was, in fact, me and would send a paper form to my (presumably known-to-them) USPS address for confirmation.

    The next day I get an email from “Triple Alert Redemption Customer Care <mumble-mumble@consumerinfo.com>” with this helpful offer:

    We employ a rigorous identity verification system in order to protect your personal information. Unfortunately, we could not validate your identity due to either technical difficulties with the system or information submitted that could not be confirmed.

    To continue the order process, please contact customer care at 1-866-mum-bles, Monday-Friday from 6 a.m. to 6 p.m., Saturday-Sunday 8 a.m. to 5 p.m. Pacific Time.  Please provide this Reference number (required):

    Reference number: make-up-your-own

    A representative will attempt to confirm your identity by asking you questions based on the information contained in your credit report.  Please be sure to familiarize yourself with data such as the names of your lenders and account balances before you call.  Once your identity has been confirmed, you will be provided access to your Triple Alert(SM) Credit Monitoring membership.

    Now, it’s highly likely that the email is on the up-and-up, but this seems to be precisely one of those situations they warn about:

    • you get an official-looking email
    • call the phone number
    • talk to the nice person
    • answer a bunch of probing questions
    • be assured that something pleasant will happen

    Instead, I called the “Contact Us” number from their website. The nice lady didn’t see anything wrong with them sending out an email like that. Nay, verily, she offered to do the deed right over the phone. I respectfully declined… I can wait.

    It’s worth noting that although it’s an Experian thing, the websites & email addresses involved include:

    • experian.com
    • consumerinfo.com
    • experiandirect.com

    It’s enough to make you think longingly of cutting up your cards, digging a hole, climbing down, and pulling it in after you.

    [Update: after a month or so, I got an email telling me that all was quiet on my Triple-Alert front and my delicate personal bits were in fine shape. A few days later, the long-awaited paper arrived with my confirmation numbers. So I suppose it’s working, but sheesh it doesn’t inspire much confidence.]

  • BOB Yak Trailer: Storage Thereof

    Grocery Hauling Setup
    Grocery Hauling Setup

    Bicycles, in general, aren’t set up for heavy load carrying, so I use a BOB Yak trailer for groceries, garden goodies, recycling, dead PCs, and this and that and the other thing. It works surprisingly well, tracks nicely, and tends to push cars another half-lane to the left.

    Word: if you want plenty of clearance in traffic, haul a 20-pound propane cylinder in your bike trailer!

    Anyhow, storing the trailer is a bit of a nuisance, as it’s not particularly stable on its own and takes up a remarkable amount of floor space.

    BOB Yak on garage door rail
    BOB Yak on garage door rail
    BOB Yak hanging against shelves
    BOB Yak hanging against shelves

    I finally figured out that it would hang neatly from the garage door tracks, just beyond where the door stops at the top of its travel. There’s a set of shelves against the wall, filled with the usual crap found on garage shelves (well, maybe you don’t have beekeeping supplies, but you get the idea), so the trailer isn’t blocking anything really important.

    I lean my bike against those same shelves and the trailer hangs neatly between the seat and the fairing. The ladies’ bikes are just out of sight to the right.

    We have a two-car garage that’s the right size for one minivan and three Tour Easy recumbents…