The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Home Ec

Things around the home & hearth

  • Business Expenses: 1985 Hardware

    My biz records from 1985 emerged from hiding on their way to the recycling bin:

    Hardware Expenses - 1985
    Hardware Expenses – 1985

    Yup, you read it right:

    • $944 for what might have been a 20 MB drive
    • $406 for a 10 MB (!) hard drive
    • $1400 for an EGA graphics board & matching display

    A few years after that, I gingerly plugged a $750 80387 math coprocessor into an 80386 system that we depreciated forever.

    Another page of that report says I dropped nearly $3500 on various chunks of software.

    The times, they definitely have changed. Nowadays, I buy throwaway off-lease Dell boxes costing less than that 10 MB hard drive and use Free Software for essentially everything I do.

    I wish I still had that HP plotter, though…

  • 3D Printed Chain Mail Armor – Zombie Hunter Edition

    Reducing the link bars to 4×4 threads produced a diminutive patch:

    Square Armor - small links - platform
    Square Armor – small links – platform

    Most of the dark smudges come from optical effects in the natural PLA filament, but the second-from-upper-left armor button contains a dollop of black PLA left in the nozzle from the end of that spool; running meters and meters of filament through the extruder isn’t enough to clean the interior. I now have some filament intended to clean the extruder, but it arrived after the black ran out.

    Comparing the patch with the original buttons shows the size difference:

    Square Armor - large vs small links
    Square Armor – large vs small links

    A trial fit suggested a 5×5 patch would fit better, so …

    Square Armor - small links - mounted
    Square Armor – small links – mounted

    The whip stitching accentuates the jacket’s style.  We I think a glittery piping cord square around the armor links would spiff it up enormously and hide the open links, but that’s in the nature of fine tuning.

    I’ll eventually see what happens with 3×3 thread = 1.2×0.6 mm links, which may be too small for reliable bridging and too delicate for anything other the finest evening wear.

  • Pilot InstaBoost: Battery Capacity

    The cardboard package liner claims the lithium-ion battery inside our Larval Engineer’s shiny new InstaBoost jump starter is good for 10.8 A·h and and the minuscule inscription on the case truncates it to 10 A·h. Given what I’ve seen for other batteries, either value would be true when measured under the most favorable conditions, but these curves still came as a bit of a surprise (clicky for more dots):

    Pilot Instaboost
    Pilot Instaboost

    The three short, abruptly dropping curves come from the main terminals, with the battery clamps attached to similar clamps (with a glitch when they shifted position) plugged into my CBA II/IV battery tester, showing that the InstaBoost shuts off after a few minutes, regardless of load. That makes good sense: don’t connect a lithium battery to a lead-acid battery for more than a few minutes!

    The two longer curves come from the 12 V jack on the side and show that it will run until the battery goes flat. Evidently, the internal battery protection circuit cuts out at less than the 10 V minimum I used for these tests.

    I didn’t bother testing the USB charging outlet, as I assume it would produce 5 V at 1 A for slightly less than twice as long.

    Under the most favorable conditions I could come up with, the actual battery capacity of 3.5 A·h is a third of what it should be. I’d expect that from the usual eBay supplier, not Lowe’s.

    Given the cheapnified clamps, perhaps Pilot deliberately gutted the battery capacity to save a few bucks. After all, the customers will never notice. Will they?

    Except…

    Another customer took his apart and found three 3.6 A·h “high output” (whatever that means) lithium cells in series. In that configuration, the individual cell capacity does not add and the pack should produce about 3.6 A·h. Those curves show it produces slightly less than that when discharged to 10 V, which means the thing works exactly like you’d expect. Indeed, it’s better than a typical second-tier product and much better than typical eBay crap.

    The most charitable explanation would be that somebody screwed up, multiplied the number of cells by their individual capacity, put that number in the specs, and everyone downstream ran with it. If the cells were in parallel, then the total capacity in ampere·hours would equal the sum of the cell capacity.

    If you change the specs to match the as-built hardware, then, apart from those cheapnified clamps, it’s working just fine…

  • Pilot InstaBoost: Product Cheapnification in Full Effect

    After rebuilding the battery clamps on the Pilot Instaboost jump starter, something on the back of the package caught my eye:

    Pilot InstaBoost - clamp picture
    Pilot InstaBoost – clamp picture

    The un-modified joint on the as-delivered clamp has a plastic stud and nothing through the spring:

    Battery Clamp - original joint
    Battery Clamp – original joint

    Compare the first picture with our modifications:

    Battery Clamp - improved joint
    Battery Clamp – improved joint

    Looks like Pilot applied some cost reduction between taking the picture and shipping what we have now.

    I bet they cheapnified something else, too. Something that cost them a lot more and the absence of which can’t be verified by most consumers…

  • Merry Christmas!

    May you receive as many Things as you need and have a place to put them:

    A Rack of Things
    A Rack of Things

    Merry Christmas to one and all: take the day off!

    Spotted this at the Mini Maker Faire. My Things generally live in boxes, but there’s a time for every style

  • Taylor 1478 Kitchen Thermometer: New Probe

    The replacement probe has a woven metal jacket that’s allegedly more rugged than the original plastic, but I think the main difference comes from the additional strain relief at the end of the probe:

    Kitchen thermometer - new probe
    Kitchen thermometer – new probe

    That still looks abrupt to me, so I wrapped a silicone tape snippet around the joint:

    Kitchen thermometer - new strain relief
    Kitchen thermometer – new strain relief

    Probably not food-safe, definitely butt-ugly, but I don’t want to replace the probe again for a long time.

    FWIW, although the probe description says it’s compatible with Taylor 1970N thermometers and doesn’t mention the 1478 we have, the 2.5 mm plug fits (no suprise there) and the display shows appropriate temperatures; it seems no less accurate than the original probe.

  • Taylor 1478 Kitchen Thermometer: Probe Wire Failure

    We’ve been doing a lot of roasting and bought a not-dirt-cheap Taylor 1478 digital kitchen thermometer with a long probe wire to monitor the meat temperature. As soon as I unpacked it, I knew this would eventually happen:

    Kitchen thermometer - nicked probe wire
    Kitchen thermometer – nicked probe wire

    The cable lasted just long enough to ensure the thermometer warranty expired; it’s a deliberate design flaw if I’ve ever seen one.

    The thermistor inside the probe seems to be 100 kΩ at ordinary temperatures, although I’d be completely unsurprised to find that Taylor uses a slightly nonstandard resistance. Because nonstandard, of course.

    Anyhow, replacement probes (*) are readily available from the usual Amazon suppliers, feature stainless steel braid sheathing and cost about as much as a whole new thermometer (albeit those still have cheap plastic insulation). With a replacement on order, I hauled the failed probe to the shop for an autopsy and possible resurrection…

    Although I hoped that hammering out the crimp would release the thermistor, it was not to be. In retrospect, pulling on the probe wire probably killed it, but I didn’t know that at the time.

    A spring intended to stabilize tubing while bending worked just fine to un-bend the probe:

    Kitchen thermometer - unbending
    Kitchen thermometer – unbending

    But, alas, the thermistor still didn’t emerge from the more-or-less straightened probe.

    Some deft work with a Dremel cutoff wheel sliced enough off the stainless steel tube that I could splice the wires:

    Kitchen thermometer - probe cutting
    Kitchen thermometer – probe cutting

    More cutoff wheel work smoothed the edges of that raw cut end, although the result wasn’t anything to show off.

    The spliced and insulated probe definitely don’t win any awards, either:

    Kitchen thermometer - probe rebuild
    Kitchen thermometer – probe rebuild

    I doubt that the heatshrink tubing or silicone wrap underneath it would be suitable for roasts in the kitchen, but that’s moot: the probe remained intermittent.

    If the new probe is also intermittent, then I’ll suspect the crappy 2.5 mm jack in the side of the thermometer…

    (*) It’s not clear that a replacement probe for a 1470N thermometer will work with a 1478 thermometer. I’m gambling that Taylor wouldn’t be so stupid annoying deliberately obtuse as to use different probe thermistors, but that’s surely a bad bet. There’s no reason to believe Taylor actually makes any of this stuff, which means different models may come from entirely different designers / factories with entirely different supply chains.