The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Author: Ed

  • 2000 Toyota Sienna: Short Battery Adapter

    Although automobile batteries have “standard” sizes designated by BCI Group numbers, this Group 34R Sears Diehard battery was about an inch shorter than the previous one:

    Toyota Sienna - short Group 34 battery
    Toyota Sienna – short Group 34 battery

    It arrived with a plastic grid embossed with the helpful notation “Use this height adapter under battery if necessary”, but I figured lower was better. A little bending, two snippets of mouse pad (remember mouse pads?), and a section of white plastic rod faced off / drilled on the lathe anchored it flat on the platform with no wiggle room at all.

    With any luck, that’s the last battery the van will ever need…

  • Northern Cardinal: Window Strike

    For all the usual reasons, I didn’t hang the mesh netting over the bedroom window when I put up the bird feeder on the far corner of the patio:

    Male cardinal - window strike death
    Male cardinal – window strike death

    That window is far enough away that birds get up to full speed and low enough that they can see through the windows on the far side of the bedroom to the bushes and trees north of the house.

    The mesh is up now and I feel like crap.

  • External DVD Battery Pack Status

    One of the battery packs powering the GPS+audio interface on our bikes has completely failed, with zero volts at the output and no charge indication. The other five chug along as well as can be expected:

    Initial-brand DVD External Packs - 2013-11
    Initial-brand DVD External Packs – 2013-11

    The push-to-test button on Pack 4 has become increasingly erratic over the last few months, rendering the charge status LEDs mostly useless, so it has two curves: the lower capacity came directly from the bike, the higher hot off the charger.

    For reference, here’s what they looked like in May 2012:

    External Li-Ion packs - 2012-05
    External Li-Ion packs – 2012-05

    And right after they arrived:

    Initial External Li-Ion packs
    Initial External Li-Ion packs

    Given their nearly constant use and charge cycling, I’m impressed.

    Those Lenmar DVDU923 packs look similar, at twice the no-name 2010 price. So it goes…

  • Upstart vs. NFS Mounts vs. Display Manager: Resolved!

    Quick summary: the current Linux startup machinery Runs All The Things! in parallel, leaving you to figure out all the interdependencies and update all the script files to match your requirements. Mostly, the distro maintainers figure all that, but if you have essential files mounted as NFS shares, then you can will reach a login screen before the mount process completes.

    Having wrestled with this problem for a while, I think I’ve doped out the right way to coerce the Upstart Pachinko Machine to converge on a workable login.

    The solution is to fire off a unique signal after the NFS mount command, then force the display manager to wait until it receives that signal, rather than depend on happenstance as I did before. The mounts occur in /etc/init/local.conf, which now looks like this:

    description "Stuff that should be in /etc/rc.local"
    author "Ed Nisley - KE4ZNU"
    
    start on (local-filesystems and net-device-up IFACE=em1)
    stop on shutdown
    
    emits nfs-mounted
    
    script
    
    logger Starting local init...
    
    logger Mounting NFS filesystems
    mount /mnt/bulkdata
    mount /mnt/userfiles
    mount /mnt/diskimages
    mount /mnt/music
    initctl emit nfs-mounted
    logger Ending local init
    
    end script
    

    The start condition ensures that this code won’t run until the wired LAN is up; note that what was once eth0 is now em1. Then, after the mounts happen, initctl fires the nfs-mounted signal.

    The modification to /etc/init/lightdm.conf script consists of one additional line to wait for that signal:

    start on ((filesystem
               and runlevel [!06]
               and started dbus
               and plymouth-ready
               and nfs-mounted)
              or runlevel PREVLEVEL=S)
    
    stop on runlevel [016]
    
    emits login-session-start
    emits desktop-session-start
    emits desktop-shutdown
    

    I’m not convinced lightdm.conf is the right spot to jam a stick in the gears, but it seems to be the least-awful alternative. The login-session-start signal doesn’t appear in any file in that subdirectory and I have no idea where else to look.

    Anyhow, the greeter screen now shows a desktop background from the NFS mount, which I regard as A Good Sign:

    Xubuntu greeter - after NFS fix
    Xubuntu greeter – after NFS fix

    Until the next startup revision, anyway…

  • Microsoft Comfort Curve Keyboard Cleaning Redux

    Part of the routine cleaning around here involves running the vacuum cleaner nozzle over the keyboard to suck up random debris, but that doesn’t extract crud from under the keycaps. Almost exactly three years after the previous cleaning, I finally decided the keys had lost enough of their normal feel to justify the hassle of taking the thing apart.

    Bolstered by that experience, however, I just yanked the keycaps off with a removal tool from my old bag of tricks, revealing the horror that lies beneath the surface:

    Microsoft Comfort Curve Keyboard - crud buildup
    Microsoft Comfort Curve Keyboard – crud buildup

    Obviously, I got nasty habits

    Microsoft Comfort Curve Keyboard - crud detail
    Microsoft Comfort Curve Keyboard – crud detail

    The keycaps took a swim in a dishpan full of hot soapy water, endured some scrubbing, and emerged looking like new. Thwacking them on a towel ejected the remaining water from the posts.

    With the electronics still in place, I vacuumed the larger chunks out of the tray, scrubbed the aforementioned hot soapy water around the bushings with an acid brush, then cleaned up the residue with cotton swabs. There’s a paper towel under the drain gutters to catch the runoff, which worked surprisingly well.

    The keycap legends have been eroding, as they’re basically a decal stuck on the surface. Eventually I’ll have a crappy non-clicky Das Keyboard Model S Ultimate.

    [Update: a spammer’s script has been attempting to create hundreds of junk comments per day, so I’ve temporarily disabled comments for this post. Drop me a direct note using the About / Copyright / Contact link on the right if it’s critical. I expect this to pass in a few days, but I may be underestimating the stupidity out there. ]

    A note from regular commenter Frans:

    Don’t get a Das Keyboard if you want a keyboard without a keypad. Look into e.g. a Leopold Tenkeyless Otaku. The one to which I include a link comes with the same Cherry MX Brown switches as the Das Keyboard Silent.

    Elite Keyboards

    I want one too.

    They look good to me, too, although I hope the weird Esc key is optional…

  • Verifying a 32GB MicroSD Card

    Picked up a Sandisk 32 GB Micro SD Card from a reputable supplier for $0.62/GB, in the hope that Santa will deliver a helmet camera:

    Sandisk 32 GB microSD card
    Sandisk 32 GB microSD card

    Until that happy event, I verified that it can store and return 32 GB of white noise with absolute fidelity.

    It came formatted with an empty FAT32 filesystem that allows single files up to 4 GB. Reformatting with exFAT supports vastly larger capacities and, in this case, allows single files up to 32 GB. Whether it’s actually legal to use exFAT on a Linux box remains up for grabs, but installing exfat-utils, which drags in exfat-fuse, does the trick.

    Verifying the SD Card capacity went swimmingly, much along the lines of the original recipe. The data file size came from the card’s FAT-32 formatting and is a smidge less than the capacity after reformatting the card with exFAT. Close enough for this purpose.

    dd bs=1K count=31154656 if=/dev/urandom of=/mnt/part2/Testdata/Testdata.bin
    (This took the better part of an hour; I didn't record it.)
    
    sudo mkexfatfs -i babeface -n SanDisk32GB /dev/sdb1
    mkexfatfs 1.0.1
    Creating... done.
    Flushing... done.
    File system created successfully.
    
    sudo dumpexfat /dev/sdb1
    dumpexfat 1.0.1
    Volume label             SanDisk32GB
    Volume serial number      0xbabeface
    FS version                       1.0
    Sector size                      512
    Cluster size                   32768
    Sectors count               62325760
    Free sectors                62317504
    Clusters count                973719
    Free clusters                 973711
    First sector                       0
    FAT first sector                 128
    FAT sectors count               7616
    First cluster sector            7744
    Root directory cluster             7
    Volume state                  0x0000
    FATs count                         1
    Drive number                    0x80
    Allocated space                   0%
    
    time rsync --progress /mnt/part2/Testdata/Testdata.bin /mnt/part/Test.bin
    Testdata.bin
     31902367744 100%    9.15MB/s    0:55:24 (xfer#1, to-check=0/1)
    
    sent 31906262150 bytes  received 31 bytes  9594425.55 bytes/sec
    total size is 31902367744  speedup is 1.00
    
    real	55m25.791s
    user	3m16.088s
    sys	2m7.808s
    
    df -h /mnt/part
    Filesystem      Size  Used Avail Use% Mounted on
    /dev/sdb1        30G   30G  4.0M 100% /mnt/part
    
    time diff /mnt/part2/Testdata/Testdata.bin /mnt/part/Test.bin
    
    real	28m43.878s
    user	0m4.044s
    sys	0m42.902s
    
    ll /mnt/part/Test.bin
    -rwxr-xr-x 1 ed root 31902367744 Dec  2 18:32 /mnt/part/Test.bin*
    
    rm /mnt/part/Test.bin
    
    df -h /mnt/part
    Filesystem      Size  Used Avail Use% Mounted on
    /dev/sdb1        30G  4.1M   30G   1% /mnt/part
    

    I’m probably easily impressed, but wow that’s a lot of data in a little chip of plastic… for $20 delivered.

  • Optiplex 980 Bringup Notes

    Although the Optiplex 780 continues to chug along, some additional bringup notes for the new-to-me Optiplex 980 may be of future use. In no particular order, because that’s how it goes:

    The OS is Xubuntu 13.10 in the 64-bit flavor, mostly for UI & infrastructure consistency with my other boxes. The Ubuntu project continues to diverge from consensus reality and the process of fighting down the Special Ubuntu Sauce seems increasingly difficult and less rewarding. This may be the last box I set up with Xubuntu, although I’m not sure what else to use; Arch requires more fiddly sysadmin-fu than I’m willing to allocate and Ubuntu-based distros like Mint seem to have all the disadvantage of Ubuntu plus the difficulties of splinter distros.

    dmesg reports that the CPU:

    Intel(R) Core(TM) i5 CPU 650 @ 3.20GHz (fam: 06, model: 25, stepping: 02)

    With two cores and HyperThreading turned on, it has enough moxie to run one instance of the GIMPS prime factoring code without crippling the UI. The estimated completion date for the current work is 9 July 2014, which should creep closer as the CPU sees more uptime. The previous crontab startup continues to work. It adds about 25 W to the baseline 50 W consumption.

    Adobe has abandoned Adobe Reader for Linux and attempting to install the most recent version of 9.whatever produces a blizzard of warnings. I’ll try Okular and Evince, although both have problems with some PDFs that Reader handles with aplomb. Eliminating the security exposures in Reader should be a net win.

    Okular gets its own devilspie2 rule that look a lot like the previous one for Adobe Reader:

    if (string.find(get_window_name(),"Okular")) then
          unmaximize();
          set_window_geometry(0,0,1000,100);
          set_window_geometry(2561,0,1000,100)
          maximize();
    end
    

    This Optiplex 980 has two built-in video connectors (DisplayPort and VGA) that work with the Free Software drivers. After some fumbling around, the XFCE Display configuration utility positioned and rotated the  landscape and portrait monitors as I wanted them. Running the 1680×1050 display with analog VGA signals produces a noticeably less crisp result, but it’s on the OK side of Good Enough.

    The startup display / greeter doesn’t handle that configuration very well at all:

    Xubuntu greeter - dual displays
    Xubuntu greeter – dual displays

    The .xprofile file doesn’t need the xrandr hacks and includes the display names corresponding to the new video outputs:

    setxkbmap -option terminate:ctrl_alt_bksp
    #xrandr --output HDMI-0 --rotate left
    #xrandr --dpi 100x100
    xsetwacom --verbose set "Wacom Graphire3 6x8 stylus" MapToOutput "DP1"
    xsetwacom --verbose set "Wacom Graphire3 6x8 eraser" MapToOutput "DP1"
    

    Although I’m sure there’s a Better Way that’s now The Standard Method, just creating a simple /etc/X11/xorg.conf file (with nothing else!) swapped the Kensington Expert Mouse buttons:

    Section "InputClass"
    Identifier      "Kensington Trackball"
    MatchProduct    "Kensington Expert Mouse"
    Option          "SendCoreEvents" "True"
    Option          "ButtonMapping" "3 8 1 4 5 6 7 2"
    EndSection
    

    Perhaps that should be in a file tucked in /usr/share/X11/, along with 50-wacom.conf, which I modified to swap the stylus buttons, which worked the last time:

    Section "InputClass"
    	Identifier "Wacom class"
    	MatchProduct "Wacom|WACOM|Hanwang|PTK-540WL|ISD-V4"
    	MatchDevicePath "/dev/input/event*"
    	Driver "wacom"
            Option "Button2" "3"
            Option "Button3" "2"
    EndSection
    

    The default audio stream goes through DisplayPort and comes out of the monitor’s audio jack, which took an embarassingly long time to discover. As nearly as I can tell, there is no way to enable the internal audio in addition to the DisplayPort channel; putzing with pavucontrol and alsamixer was unproductive.

    The “indicator applet” sound control seems to be irrecoverably broken, for reasons having to do with the change from GTK2 to GTK3 (or something like that); the suggested workaround do not work for this system. Unfortunately, XFCE allows exactly one mixer applet in the panel, which will pose a problem with the USB headset I use for phone calls.

    The vast Pachinko machine that is the current Ubuntu startup process has slightly different timing, so the simpleminded scheme I used to get the NFS share mounted before the UI starts up doesn’t quite work; signing in a few seconds after the greeter pops up seems to do the trick.

    I think having the local.conf routine emit a unique signal after mounting the NFS shares, then having the lightdm.conf routine wait for that signal, might just do the trick. More research is needed.

    Of course, a release or two ago the tried-and-true network interface names changed, for well and good reason, but … OK, I can use em1 instead of eth0, although I sure hope that’s not a random outcome.

    En passant, I discovered why the keyboard didn’t respond during boot: a crappy powered USB2 hub wasn’t working quite right. Swapping in an ancient Belkin powered USB hub solved that problem:

    Belkin USB Hub - under desk
    Belkin USB Hub – under desk

    The hub concentrates the desktop peripherals (keyboard, two trackballs, and the tablet), so it doesn’t need high-speed throughput or responsiveness.