The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Tour Easy: Broken Seat Parts

So hardened socket head cap screws survive fifteen years of hard service on my Tour Easy’s seat stay:

Tour Easy - broken seat stay screw
Tour Easy – broken seat stay screw

I replaced both screws with stainless steel 1-½ 10-32 socket head screws, with a reshaped head on the drive side, and we’ll see how long these last.

A few days later the continuing creak led to finding a broken gear clamp on the left side of the seat back:

Tour Easy - replacement seat frame clamp
Tour Easy – replacement seat frame clamp

Apart from the atypical lack of grime, you couldn’t tell that’s the replacement clamp, because the broken one looked exactly the same way. The clamp strap broke where it bent around the bottom edge of the seat pan bracket, probably due to the flexing caused by the broken seat stay screw.

Riding season is in full effect!