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Fixing an MTD Gas Cap Splash Shield

OEM plastic post
OEM plastic post

MTD used the same design for the gasoline tank caps on our leaf shredder and snow thrower: an aluminum cone (which evidently serves to keep splashes away from the tank vent) mounted on a heat-staked plastic rod molded into the cap. It’s straightforward, but a bit suboptimal for high-vibration yard gadgets.

The aluminum cone eventually worries its way through the plastic post and falls into the tank, taking the heat-formed button from the post along with it. Trust me on this, fishing those things out of the tank is an exquisite little inconvenience.

4-40 screw post - inside
4-40 screw post – inside
4-40 screw post - exterior
4-40 screw post – exterior

The fix is straightforward.

Chop off the remains of the post, drill a snug 4-40 tapping hole straight through the cap, and tap it accordingly. Secure the cone to the screw with a nut tightened against the head, run the screw through the cap, run a pair of nuts onto it, trim to length, then jam the nuts together so the cone is about where it started out. Loctite on the nuts is a Good Thing, but I don’t know how it feels about gasoline immersion.

The snowblower cone is getting wobbly; I must make a preemptive strike on it to avoid fishing the debris out of the tank.

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One response to “Fixing an MTD Gas Cap Splash Shield”

  1. […] with the shredder cap, this time I put the screw head on the outside and the jam nuts on the inside; there’s also a […]