Tag: MK4

Prusa Mk 4 3D printer with MMU3 feeder

Under-cabinet LED Light Brick Mounts

Descending directly from the holders for the MPCNC power brick, slightly smaller brackets for the power bricks attached to the under-cabinet LED strip light in the kitchen:

Kitchen Under-cabinet light power brick mounts - slicer view — Kitchen Under-cabinet light power brick mounts – slicer view

Made from black PETG (because they’re in the kitchen) they fit fine:

Under-cabinet light - brick B — Under-cabinet light – brick B

Although the elegance depends on which way the brick points:

Under-cabinet light - brick A — Under-cabinet light – brick A

They have the distinction of being the first “real” objects from the Prusa MK4. All my hard-won knowledge of forcing solid models into reality through a 3D printer is obsolete: the default slicer settings on a new printer work perfectly, with no fiddling required.

The OpenSCAD source code as a GitHub Gist:

	// Power Supply Brick brackets
	// Ed Nisley KE4ZNU 2024-08-19

	Layout = "Show"; // [Show,Build]

	//– Extrusion parameters

	/* [Hidden] */

	ThreadThick = 0.20;
	ThreadWidth = 0.45;

	HoleWindage = 0.3; // enlarge hole dia by this amount

	function IntegerMultiple(Size,Unit) = Unit * ceil(Size / Unit);

	Protrusion = 0.1; // make holes look good and joints intersect properly

	//– Useful sizes

	ID = 0;
	OD = 1;
	LENGTH = 2;

	//– Bracket Dimensions

	Brick = [115.0,51.0,32.0]; // overall size, add details in module

	Socket = [20.0,10.0]; // binocular power socket
	Cable = [5.0,12.0]; // DC output cable ID=wire OD=strain relief

	//Socket = [30.0,24.0]; // IEC power socket
	//Cable = [6.0,15.0]; // DC output cable ID=wire OD=strain relief

	WallThick = 3.0; // default wall thickness
	BaseThick = 4.0;

	Screw = [5.1,10.0,3.0]; // screw size, more-or-less 10-32, OD & LENGTH for head

	NumSides = 3*4;

	//———————-
	// Useful routines

	module PolyCyl(Dia,Height,ForceSides=0) { // based on nophead's polyholes

	Sides = (ForceSides != 0) ? ForceSides : (ceil(Dia) + 2);

	FixDia = Dia / cos(180/Sides);

	cylinder(r=(FixDia + HoleWindage)/2,
	h=Height,
	$fn=Sides);
	}

	//———————-
	// Models

	module BrickMount(End="Both") {

	difference() {
	union() {
	hull() // main block
	for (i=[-1,1], j=[-1,1], k=[0,1])
	translate([i*(Brick.x/2 + WallThick – WallThick),
	j*(Brick.y/2 + WallThick – WallThick),
	k*(Brick.z + WallThick – WallThick)])
	sphere(r=WallThick,$fn=NumSides);
	hull() // screw flanges
	for (i=[-1,1], j=[-1,1])
	translate([i*(Brick.x/2 + WallThick – BaseThick),
	j(Brick.y/2 + WallThick + 2Screw[OD] – BaseThick),
	0])
	sphere(r=BaseThick,$fn=NumSides);
	}
	for (i=[-1,1], j=[-1,1]) // remove screw holes
	translate([i*(Brick.x/2 + WallThick – Screw[OD]),
	j*(Brick.y/2 + WallThick + Screw[OD]),
	-Protrusion])
	rotate(180/6)
	PolyCyl(Screw[ID],2*WallThick,6);

	translate([0,0,Brick.z/2]) // remove center part to leave ends
	cube([(Brick.x + 2WallThick – 4Screw[OD]),2Brick.y,2Brick.z],center=true);

	if (End == "Socket")
	translate([Brick.x/2,0,Brick.z/2]) // remove cable end to leave socket
	cube([(Brick.x + 2WallThick – 4Screw[OD]),2Brick.y,2Brick.z],center=true);

	if (End == "Cable")
	translate([-Brick.x/2,0,Brick.z/2]) // remove socket end to leave cable
	cube([(Brick.x + 2WallThick – 4Screw[OD]),2Brick.y,2Brick.z],center=true);

	translate([0,0,Brick.z/2 – Protrusion/2]) // remove power supply brick from interior
	cube(Brick + [0,0,Protrusion],center=true);

	translate([0,0,-Brick.z]) // remove below XY plane
	cube(2*Brick,center=true);

	translate([0,0,Brick.z/2]) // remove AC socket
	rotate([0,-90,0])
	rotate(90)
	linear_extrude(height=Brick.x,convexity=2)
	square(Socket,center=true);

	translate([0,0,Brick.z/2]) // remove DC cable
	rotate([0,90,0])
	rotate(180/8)
	PolyCyl(Cable[OD],Brick.x,8);

	translate([Brick.x/2,0,Brick.z/4 – Protrusion/2]) // … and wire slot
	cube([Brick.x,Cable[ID],Brick.z/2 + Protrusion],center=true);
	}

	}

	//———————-
	// Build it

	if (Layout == "Show")
	BrickMount("Both");

	if (Layout == "Build") {
	translate([5,0,Brick.x/2 + WallThick])
	rotate([0,90,0])
	BrickMount("Cable");
	translate([-5,0,Brick.x/2 + WallThick])
	rotate([0,-90,0])
	BrickMount("Socket");
	}

view raw Power Supply Brick Mount.scad hosted with ❤ by GitHub

2024-08-26

Prusa MK4 Y Motor Shim
Having been viciously nerd-sniped by The Great Dragorn of Kismet, I’m in the process of building a Prusa MK4 3D printer with an MMU3. This has been a generally pleasant experience, although I am beginning to loathe Genuine Haribo Goldbären.

Anyhow, the Y axis motor position puts the belt too close to one side of the pulley, with no further adjustment possible:

Prusa MK4 Y axis motor mount – as-built

The stepper motor stator laminations are the striped gray area on the far left, the 3D printed motor mount is the striped black area on the right, and the belt pulley is snugged up against the motor as far as it can go on the shaft.

Pushing the motor a little more to the left requires a shim:

Prusa MK4 Y axis motor mount – shim

Rather than fiddle with scanning the motor mount, I imported its STL model from the Prusa MK4 files:

Prusa MK4 Y Axis Motor mount – solid model

Importing the STL into OpenSCAD and converting the motor face into an SVG file is basically a one-liner:
```
projection(cut=true)
translate([0,0,-5.0])
import("/mnt/bulkdata/Project Files/Prusa Mk4/Calibration/y_motor_holder_R3.stl");
```
Import the SVG into LightBurn, round the corners a little, set it up for 1.5 mm Trocraft Eco, Fire. The. Laser. and it fits perfectly and stands out nicely:

Prusa MK4 Y axis motor mount – shimmed

Having the right tools for a job makes it easy …
2024-08-21

Tag: MK4

Under-cabinet LED Light Brick Mounts

Prusa MK4 Y Motor Shim