The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Makergear M2: Platform Stability

    After replacing that washer, the last step in the platform alignment required 1/6 turn on the front screw between the top two sets of measurements:

    M2 Alignment measurements - 2015-08-09 - 2
    M2 Alignment measurements – 2015-08-09 – 2

    The last two sets show the sample-to-sample variation with no adjustments, which didn’t amount to much.

    Without changing anything else, I then switched from magenta PETG filament to cyan and ran off two more sets of thinwall hollow boxes (in addition to other doodads) over the next two days:

    M2 Alignment measurements - 2015-08-10
    M2 Alignment measurements – 2015-08-10

    A bit less than a month later, after producing several iterations of unrelated doodads:

    M2 Alignment measurements - 2015-09-07
    M2 Alignment measurements – 2015-09-07

    The variation in the center box height from 4.94 mm to 5.00 mm shows that sensing the platform Z-axis position directly on the glass surface actually works the way it should: ±0.03 mm is as good as it gets. Given that my measurement error / eyeballometric averaging on any given box runs around ±0.02 mm, the far corners also seem rock-stable and certainly don’t justify automatic alignment probing and adjustment.

    Thinwall hollow boxes make good handouts at 3D printing presentations…

    Thinwall Hollow Box collection
    Thinwall Hollow Box collection