The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Oak Stool Leg Creak

    Our square oak stool developed an annoying creak in two of its legs, resulting in a teardown & glue-up.

    The legs come in pairs held in place by snug screw fittings:

    Oak Stool Legs - mechanical joint
    Oak Stool Legs – mechanical joint

    The screw on the left slides into the tapered fitting on the right and latches firmly in place: no creaks in there! I have no idea what that fitting is called; my search-fu is unavailing.

    In any event, the offending legs were loose enough to admit a 6 mil = 0.16 mm miniblind snippet shim:

    Oak Stool Legs - loose joint
    Oak Stool Legs – loose joint

    Our Young Engineer, having taken up woodworking as a serious hobby, suggested the joint might have a loose dowel, which will be difficult to fix. Peering into the gap with a flashlight below showed that was the case:

    Oak Stool Legs - dowel revealed
    Oak Stool Legs – dowel revealed

    While it might be possible to force the joint apart enough to properly re-glue the dowels, I opted for a half measure by applying a spreader and easing wood glue into the gaps using the shim:

    Oak Stool Legs - gluing
    Oak Stool Legs – gluing

    An overnight session with the pipe clamp eliminated the creak, at least for now:

    Oak Stool Legs - clamping
    Oak Stool Legs – clamping

    The blue-and-yellow clamp fixed the loose splinter you didn’t notice in the second picture.

    Traces of glue along inside the joints suggest I’d done something like in the deep past. Ideally, I’ve learned enough to get it right this time.