The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Mini-Lathe: Electronics Box Screw Insert

    Two bags of knurled brass M4 inserts arrived from halfway around the planet, so I could fix the offending hole behind the LMS mini-lathe’s electronics box:

    LMS Mini-lathe - mistapped cover hole
    LMS Mini-lathe – mistapped cover hole

    Although you should remove the lathe from the chip pan and do it right, I gimmicked up a reducer for the long drill extension that, IIRC, came with the house:

    LMS mini-lathe - drill bit extension
    LMS mini-lathe – drill bit extension

    I figured that would be close enough, given the starting situation. The cast iron frame is perhaps half an inch thick at that point, with steel brackets bolted to the far side, so use the hole as a guide and don’t drill with wild abandon.

    A long M4 screw serves to align the insert eyeballometrically perpendicular to the surface while the JB Kwik epoxy cured:

    LMS mini-lathe - insert alignment
    LMS mini-lathe – insert alignment

    It definitely doesn’t look like it grew there and, indeed, looks like the obvious repair job it is:

    LMS mini-lathe - insert epoxied
    LMS mini-lathe – insert epoxied

    I thought about replacing all the screws, but decided it was so well hidden that, if I didn’t tell anybody, they’d never know:

    LMS mini-lathe - cover screw installed
    LMS mini-lathe – cover screw installed

    Done!