The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

The New Hotness

  • Layered Paper: Random Blocks

    I wanted to see / feel what 18 paper layers would look & feel like:

    Random Blocks - framed
    Random Blocks – framed

    That’s a black mask layer atop 16 cut layers of cheerful colored paper in rainbow order and a solid purple sheet at the bottom:

    Random Blocks - framed detail
    Random Blocks – framed detail

    The layer runs at 100 mm/s with 20% of a 60 W laser. The relatively low speed, combined with right-angle corners, produces very crisp results unlike the rounded-corner Subpixel holes.

    The holes form a 16×16 grid and cutting the first few layers with 250-ish holes takes a bit under three minutes apiece:

    Random Blocks - cutting red layer
    Random Blocks – cutting red layer

    The sheets sit in the Letter sheet fixture and get four round holes in the corners for the assembly fixture, plus a binary sheet ID helping me with the stacking order:

    Random Blocks - assembly process
    Random Blocks – assembly process

    The hole patterns come from Inkscape through LightBurn, in a grindingly intricate manual process crying out for automation. This is a feasibility study to see if the result is worthwhile and, yeah, it looks promising. More about all that later.

    If someone had asked Young Me what I’d be doing in half a century, dabbing colored paper with a glue stick would not have been one of my choices and not just because glue sticks hadn’t been invented back then.

    Another couple of years and I’ll be ready for the Activity Room at the Olde Folkes Home.