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Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

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  • Kensington Expert Mouse Trackball: Switch Failure

    All of my Kensington Expert Mouse Trackballs have worked fine for the last several years, despite their previous history of scroll ring troubles, until the main button on the trackball at my left hand stopped responding to thumb pressure.

    You can tell that button has done a lot of clicking:

    Kensington Expert Mouse Trackball - worn button
    Kensington Expert Mouse Trackball – worn button

    The switch layout comes as no surprise:

    Kensington Expert Mouse Trackball - switch layout
    Kensington Expert Mouse Trackball – switch layout

    Those are Genuine Omron D2F-01 SPDT switches and the replacements are Genuine Anonymous D2F-01F. While I had the cover off, I replaced all four switches.

    Protip: The black cable on the right must go under the three wires between the PCBs. Arranged as shown, the scroll ring will drag on the cable.

    I dismantled the switches and put their Common bar under the microscope. I believe these contacts rest on the Normally Closed switch terminal, which is electrically inert:

    Kensington Expert Mouse Trackball - NC contacts
    Kensington Expert Mouse Trackball – NC contacts

    Three of them have about the same amount of wear:

    Kensington Expert Mouse Trackball - NC contact 2
    Kensington Expert Mouse Trackball – NC contact 2

    The leftmost one looks worse:

    Kensington Expert Mouse Trackball - NC contact 1
    Kensington Expert Mouse Trackball – NC contact 1

    Flipping them over (in the same order) exposes what I think are their Normally Open contacts responsible for all the button action:

    Kensington Expert Mouse Trackball - NO contacts
    Kensington Expert Mouse Trackball – NO contacts

    Again, the rightmost three look about the same and the contact on the left shows more wear, plus what looks like a soot streak:

    Kensington Expert Mouse Trackball - NO Contacts 1 2
    Kensington Expert Mouse Trackball – NO Contacts 1 2

    A closer look:

    Kensington Expert Mouse Trackball - NO Contact 1
    Kensington Expert Mouse Trackball – NO Contact 1

    These things operate at logic levels, so most of the damage surely comes from mechanical erosion and the soot is pulverized metal.

    While waiting for the switches to arrive, I deployed an Expert Mouse Trackball from a PC in the Basement Shop. The repaired unit went down there, so its new switches should survive longer even if they’re of mediocre quality.