The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Oddities

Who’d’a thunk it?

  • Safety Principles: How Not to Guy a Tent

    Tent Guy Strap
    Tent Guy Strap

    We were at a college graduation at a Prestigious University and this was one strap among many holding up the Big Tent over the assembled students & parents.

    Pop quiz: how many safety problems can you count?

    Let’s see…

    1. Frayed strap sewn to loop
    2. Strap passed around hook without thimble
    3. Knotted strap
    4. Broken hook safety latch spring
    5. General corrosion

    To their credit, each perimeter pole had two straps and each strap had its own three-stake ground plate. I didn’t inspect the whole tent, but this looked like the only dodgy strap along the side I was standing at.

    Note: the graduate wasn’t our daughter, so we didn’t stay for the ceremony. We gabbed it up with all the assembled relations, then split before the speechifying started. Everybody survived.

  • Halogen Spotlights: FAIL

    Exposed Halogen Spotlight Bulbs
    Exposed Halogen Spotlight Bulbs

    This pair of halogen outdoor spotlights has been in place for at least a decade; they don’t see much use, so the filaments haven’t burned out in all that time.

    A lens fell off a few days ago, at which point I realized that it was the second lens to fall off; where the first one got to, I cannot say. I suspect they’ve never been turned on in the rain, as a single drop of water on a halogen capsule would shatter it like, uh, glass.

    The right-hand bulb was evidently the first to fail, as it’s full of toasted spider silk, seed husks, and bug carapaces. The reflector aluminization doesn’t like exposure to the Great Outdoors, although it’s in surprisingly good shape for the mistreatment it’s seen.

    I installed a pair of ordinary fused-glass spotlights from Ol’ Gene’s stash that Came With The House; they’ve been in the basement at least as long as those halogens have been on the side of the house. I suppose he put the good spots up there and kept the plain ones in reserve.

    Maybe the “new” spots will last for another decade?

    [Update: frienze reports another bulb failure…

    Submitted on 2014/05/30 at 10:44
    I searched for a more on topic post to stick this, but — alas! — it seems to be closed for commenting.

    Before tossing out the bulb, I decided to take a few pictures.

    Overview
    Overview different angle
    Detail of failure
    Less useful detail turned the other way around

    I half suspect the bulb might not actually be broken in the strict sense of the word, but I decided against actually testing that theory.

    Trying to show the broken socket part is a lot harder. It doesn’t photograph well.
    The broken socket
    What the connector is supposed to look like (in a socket part that arrived broken just like that straight from China… and it’s not like it broke in transit; the protective top simply wasn’t there at all)
    Here you can maybe see it a bit better
    And here it is next to some dried garlic
    ]

  • There’s a Safety Flag on the Play

    How not to refuel your truck
    How not to refuel your truck

    Or, perhaps, What’s Wrong With This Picture?

    Maybe that stogie wasn’t lit, but I’m exceedingly glad I wasn’t close enough to be sure!

    You may need to click on the picture to get the joke; I was high up on a gravel bank, but probably still within the blast zone.

    My pocket camera was set to mandatory flash from whatever I’d been doing the last time I used it. The piddly little xenon tube even lit up the retroreflective tape on the semitrailer about 200 feet away across the highway.

  • How to Plumb a Hot-water Heating System

    My buddy Eks just replaced his host-water furnce with a high-efficiency unit.

    Can you tell that Eks is an engineer?

    The plumber used one of those fancy pipe-compression tools that mashes the mating parts together with an O-ring for sealing. Faster and safer than sweating the joints together, but I want to fast-forward two or three decades to check out the durability.

    As he put it, “You may be able to get a better furnace installation, but you probably can’t pay any more for it…”

  • Capacitor Plague Up Close

    A friend dropped off a dead eMachines Celeron for my next recycling trip. Peering inside, what do my wondering eyes behold but a nasty case of Capacitor Plague!

    Herewith, some pix of the victims within the box. Note the bulging tops ready to blow along the pressure-relief grooves, the distinct tilt caused by the bulging bottom plug, and the right-hand cap near the power supply on countdown for launch!

    More background on the plague is there.

    I must build an ESR tester one of these days…

  • Bullet Hole in Plate Glass

    Pellet gun hole in plate glass
    Pellet gun hole in plate glass

    Found this hole in the plate glass window of a church.

    The conchoidal fracture pattern is characteristic of a bullet impact at more-or-less right angles to the pane. I suppose, based on the very small entry hole and no damage to the opposite wall, that it was something like a BB gun at close range, rather than a 0.22-cal handgun or rifle far away.

    Somehow, you just know the lunkheads doing this sort of thing have never repaired a window themselves… when you’re a constructor, you just don’t go around destroying things.

    But maybe that attitude marks me as a fuddy-duddy.

  • What I Did At The Trinity Robotics Contest

    Dressing the Granny Doll
    Dressing the Granny Doll

    Back from a weekend in Hartford, doing Useful Things in support of the 15th Annual Trinity College Firefighting Home Robot Contest.

    In case you were wondering what goes on backstage at an event like that, here’s the truth: I play with dolls…

    The Granny Doll was part of the Assistive Robotics contest: the robot had to locate a dish of food and carry it from a refrigerator to a table. She acted as an obstacle in the middle of the room; I had just finished duct-taping the stand to her rump in preparation for the practice runs on Saturday.

    As it turned out, her overcoat consisted of cloth that rendered her invisible to the robots: the poor dear got run over, smacked aside, and pushed around.

    Next year the scoring system will include Elder Abuse penalty points!