The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Category: Aphorisms

Words to design by, live by, work by …

  • Monthly Aphorism: On Debugging

    • Whenever you find a problem, fix it

    Mad Phil taught me an absolutely fundamental rule for debugging electronic gadgets: when you find something unexpected, it’s either:

    • part of the problem you’re trying to solve
    • another problem you haven’t discovered yet

    In either case, ignoring evidence that something was just a little off or that you didn’t quite understand or that didn’t seem important was a sure recipe for missing the cause of the problem.

    That algorithm could trigger a depth-first search that distracts you from the real problem, which was where Mad Phil’s magic came in: he knew where the problem was and simply carved his way through the underbrush toward it.

  • Monthly Aphorism: On Being Square

    • If you can’t be smart, be square

    Father Vaughn spent many years in IBM’s semiconductor biz, where he realized that the proper shape for a silicon chip was not long and skinny.

    His engineers would argue that they could lay out the logic much more easily on a rectangle. While that was true, he knew something they didn’t: high aspect ratio shapes snap much more easily during processing. An optimum layout doesn’t matter when you can’t build the chips.

    His aphorism also applies to human behavior: you’re rarely as smart as you think you are. Being square, in the stodgy, conventional, risk-averse sense, may save your bacon.

  • Monthly Aphorism: On Cleaning

    • If you have to move it to clean behind it, don’t move it.

    Dad knew that most dirt wasn’t particularly harmful, so he didn’t worry about it. If you had occasion to move something for whatever reason, that was the appropriate time to break out the vacuum cleaner (or shovel) and deal with whatever you find, but there was never a reason to go looking for trouble.

    Of course, I feel the same way. Equally of course, this drives my esteemed wife crazy…

  • Monthly Aphorism: On Supplies

    • Never put a part back in the supply cabinet

    The Great Green, another excellent manager from my IBM days, mandated that very simple stockroom rule.

    He knew, even if we didn’t, that the next engineer would spend two days figuring out that the part you returned was defective, costing far more in the long run than just tossing the part.

    Of course, we never tossed the parts…

  • Monthly Aphorism: On Projections

    • Show me an order of magnitude

    Father Vaughn, one of the best managers I ever had, evaluated new project proposals on a simple basis: if you couldn’t demonstrate that the result would be ten times better / faster / bigger / smaller than the existing product, then it wasn’t worth starting the project.

    He knew that all benefits are overestimated, all problems underestimated, and that if you couldn’t show an overwhelming advantage right from the start, it’d never actually work.

    He was right far more often than he was wrong.

  • Monthly Aphorism: On Choosing Jobs

    • This project is doomed, but you can have fun for the next two years.

    That’s how a friend of mine introduced the IBM Digital Video Disk project. She was absolutely right on both counts; before the project went down the toilet, I wrote the killer hard-real-time track-following code that:

    1. Laid a one-micron laser beam dead-nuts on a one-micron data track while the one-foot-diameter floppy disk rotated at 3600 rpm with a few hundred microns of eccentricity.
    2. Acquired and mapped the aforementioned spiral track’s eccentricity from a cold start, so Step 1 would actually work.

    Everything I’ve written after that has been pretty straightforward.

    The project was a Skunk Works deal, running well outside the mainline IBM planning hierarchy, and had plenty of capital & expense budget to go around. Unfortunately, the technical foundation was a bit, mmm, flaky; one of the marketeers insisted that some combination of primary light colors would project black on a screen.

    It eventually imploded, of course, pretty much on the timeline she expected. For some reason splitting the assets off into an independent company and moving the neutron-star remnant to California made sense to the higher-ups. They offered a few key guys good jobs in sunny CA (the rest of us got token offers that didn’t get any takers), the core group lasted another few years, and then the thing went into a black hole.

    Would it surprise you to know the spinoff was called “Disc-O-Vision”? Bear in mind this was before the whole disco music era, but, still … and it’s entirely unrelated to the MCA laser disk of the same name, independently developed somewhat later.

    Word had it that the single most valuable asset was a patent on slapping digital data on a disk: that patent yielded a quarter-cent royalty on every pressed CD ever made. I have no way to know whether that story is true, but you can do the math.

  • Monthly Aphorism: On Buying Test Equipment

    • When you’re buying test equipment, buy all the options.

    Mad Phil taught me, long ago, to buy everything available in one package, rather than try to figure out what you’ll eventually need and go through the justification process for each piece you forgot.

    That applied in a corporate setting, but it’s worth pondering even for your own gear: you’re likely to own it longer than the company producing it will offer parts.

    Or, these days, it’s more likely you’ll outlive the company…