The Smell of Molten Projects in the Morning

Ed Nisley's Blog: Shop notes, electronics, firmware, machinery, 3D printing, laser cuttery, and curiosities. Contents: 100% human thinking, 0% AI slop.

Month: July 2023

  • Craft Stick Plant Markers: First Failure

    Craft Stick Plant Markers: First Failure

    Mary brought this back from the garden after it fell over while she was working in that plot:

    Craft stick marker - rotted 2023-07
    Craft stick marker – rotted 2023-07

    Another one returned a few days later in somewhat better shape:

    Craft stick marker - deterioration 2023-07
    Craft stick marker – deterioration 2023-07

    We already knew lower-case letters were a bad idea and now we know a thin slab of untreated wood might survive two months when jammed into the ground.

    Nothing unexpected, of course.

    At least the lasering technique should come in handy for something else used in more salubrious conditions.

  • Asphalt vs. Truck Traffic

    Asphalt vs. Truck Traffic

    Spotted from our motel room on the fourth floor:

    Asphalt vs truck traffic
    Asphalt vs truck traffic

    The trash truck drives up to the dumpster, stops with its front tires barely on the concrete pad, extracts the dumpster contents, and backs away over the same two tire tracks. The crushed asphalt tracks extend halfway to the perimeter road circling around on the far right, where another crushed area shows the truck’s route into the parking lot.

    Google Streetview’s history suggests the parking lot was sealed and striped five years ago. The motel predates the earliest pictures from 2007, although the tree sizes suggest the place was maybe five years old by then, so we’re looking at two decades of regular use.

    As far as I can tell, dribbling hot tar along asphalt cracks does absolutely nothing except give the appearance of someone caring.

  • Garden Bypass

    Garden Bypass

    Mary had been thinking of blocking the narrow path between the neighbor’s fence and her garden, so I set up the trail camera to see what went on out there when we weren’t around.

    The Midnight Possum must have another appointment:

    IM_00003 - Midnight opossum - 2023-06-21
    IM_00003 – Midnight opossum – 2023-06-21

    Raccoons definitely use the path as a highway:

    IM_00013 - Early raccoon - 2023-06-28
    IM_00013 – Early raccoon – 2023-06-28

    And, as if we didn’t have enough deer already:

    Back yard deer - new fawn - 2023-06-24
    Back yard deer – new fawn – 2023-06-24

    My recommendation: don’t block the path, because we are badly outnumbered!

  • SJCam M50 Condensation

    SJCam M50 Condensation

    I put the camera in the front yard to monitor a new groundhog hole, then mowed the lawn. Although smoke drifting in from the Canadian fires has posed a problem, the air quality wasn’t this bad:

    SJCam M50 camera condensation - foggy image
    SJCam M50 camera condensation – foggy image

    It turns out the camera’s case seal isn’t quite up to the task:

    SJCam M50 camera condensation - detail
    SJCam M50 camera condensation – detail

    The lip around the front half of the case presses against a rubber gasket around the rear half, which means the water on the electronics chassis is inside the camera case:

    SJCam M50 camera condensation - case edge
    SJCam M50 camera condensation – case edge

    Fortunately, the water condensed on the inside of the glass lens protector, rather than on the camera itself:

    SJCam M50 camera condensation - interior
    SJCam M50 camera condensation – interior

    I let the whole thing dry out on the bench for a few days and all seems right again.

    The leak does make me think leaving it out in the rain is a Bad Idea™, which isn’t the sort of thought one should have about a trail camera.

    Diurnal pumping can explain many electronic failures. For the record, the monitoring station on the Walkway Over the Hudson vanished a while ago, probably due to rampant electronic corrosion.

  • Sunbeam Clothes Iron Salvage

    Sunbeam Clothes Iron Salvage

    For just under twenty bucks, Mary has a new clothes iron and I harvested the heating element from the longsuffering Sunbeam iron:

    Sunbeam clothes iron - heater connections
    Sunbeam clothes iron – heater connections

    Per the notations:

    • AC Line enters on middle terminal to thermostat
    • Thermostat controlled Line on left terminal to heater
    • AC Neutral to heater terminal on right

    The heater measures 12.6 Ω cold, so 9.5 A → 1.1 kW.

    The iron had an insulating sleeve on the thermostat shaft capped with a plastic dial, which makes perfect sense for something in contact with the hot side of the AC power cord.

    The IC date codes suggest it’s been around since 2002, so it’s about two decades old. In that time, one of the two electrolytic capacitors succumbed to the plague:

    Sunbeam clothes iron - capacitor plague
    Sunbeam clothes iron – capacitor plague

    I think the relay and electronics implemented the iron’s timed shutoff function, but it does seem rather complex for that.

  • Guardian Angel vs. Physics

    Guardian Angel vs. Physics

    A new wreck appeared at the corner gas station:

    Guardian Angel at Work - overview
    Guardian Angel at Work – overview

    The black plate on the front may be a door panel from the other contestant, because it obviously does not match the vehicle. Perhaps the wrecker crew strapped it on to hold the debris in place?

    The front end submarined under the obstacle and stopped just before the passenger compartment reached the excitement.

    A view of the windshield and top of the dashboard:

    Guardian Angel at Work - dashboard
    Guardian Angel at Work – dashboard

    The fan may have been tucked in there by the wrecker crew, along with assorted chunks of plastic and metal.

    A closer look at the medallion resting on the dash, rotated for your viewing convenience:

    Guardian Angel at Work - medallion
    Guardian Angel at Work – medallion

    The steering wheel airbag had deployed, so perhaps the driver emerged relatively undamaged, but, as always, guardian angels seem unconcerned with property damage.

    The last three years have pretty conclusively shown the various gods do not care about individuals and, in fact, their presumed acts closely resemble epidemiology in action.

    Drive to stay alive …

  • Eyeglass Case Padding Redux

    Eyeglass Case Padding Redux

    Confronted with a nice metal eyeglass case that had lost its original liner, I traced the outline on paper and scanned it:

    Metal case outline
    Metal case outline

    Unlike the plastic Zenni cases, this one has nice straight edges, so:

    • Eyeball a LightBurn rectangle over the traced image
    • Round the corners to suit
    • Shrink it by a few millimeters to make it fit inside

    Then:

    • Add a perimeter line offset by the 6 mm required to cover the sides
    • Draw a dart in each corner to allow for bending the foam
    • Set the perimeter priority to 1 so it cuts last
    • Put the original outline to a tool layer to remind me how to do this the next time around

    Which looks like this:

    Metal case pad - LightBurn layout
    Metal case pad – LightBurn layout

    Then Fire The Laser into a sheet of EVA foam:

    Metal eyeglass case - padding cut
    Metal eyeglass case – padding cut

    Stuff it into the case, do another one in brown, and the result looks kinda like it should:

    Metal eyeglass case - padding installed
    Metal eyeglass case – padding installed

    That was easy …