The Smell of Molten Projects in the Morning

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DVD Player External Li-Ion Pack: A Pleasant Surprise!

A friend mentioned a sale at Overstock.com (likely gone by now) that offered an Initial RB-270 9 V, 5.4 Ah lithium-ion battery pack, with a built-in charger, for $16. The pack was intended to keep a DVD player alive for long enough to avoid back-seat mayhem on long trips (for those toting undisciplined brats, anyway), but I saw it as a plug-in replacement for the NiMH AA-cell packs I’ve been using with the HTs on our bikes.

The NiMH cells have been a major disappointment, as described there and there and there, with barely 1.5 Ah of capacity from nominal 2.4 Ah cells.

Much to my surprise, all three of the Li-Ion packs delivered pretty nearly their advertised ratings. I varied the discharge level, but they’re all quite close…

Initial External Li-Ion packs
Initial External Li-Ion packs

It looks like the packs include an internal regulator and over-discharge monitor, as the voltage is bar-flat right up to the point where it drops to zero. I’m mildly surprised at the regulator; I’d expect that they’d just deliver whatever the cells were producing, rather than waste any energy in the regulator.

Notice that the 200 mA rate produced a lower total capacity than the 1 A rate. I’m guessing that’s power lost in the regulator over the protracted run time; 4.9 Ah at 200 mA added up to nearly a day of testing, far over the “up to six hours play per charge” rating.

Let’s see: 5.4 Ah @ 6 hours makes the nominal load about 900 mA. So it delivered maybe 4.8 Ah at 1 A. Not what’s claimed, but much closer than those Tenergy NiMH cells.

Next steps:

  1. Butcher the nice coily-cord cables to add Powerpole connectors that will click right into the bike radios
  2. Take one apart to see what bypassing the regulator would entail

Comments

4 responses to “DVD Player External Li-Ion Pack: A Pleasant Surprise!”

  1. Li-Ion Battery Pack for the Bike Radios « The Smell of Molten Projects in the Morning Avatar

    […] got around to hacking PowerPoles into the coily cable from those Li-Ion packs, suitable for powering the amateur radio HT on my Tour Easy. The cable has surprisingly fat […]

  2. HT GPS+Voice Interface: ICOM Z1A vs. W32A vs. Wouxun KG-UV3D « The Smell of Molten Projects in the Morning Avatar

    […] with the voice audio, all mounted on our Tour Easy recumbents; the interface also supported an external battery for radio power and lived inside a machined case. Eventually, we had two identical radios, […]

  3. External DVD Battery Pack Status | The Smell of Molten Projects in the Morning Avatar

    […] of the battery packs powering the GPS+audio interface on our bikes has completely failed, with zero volts at the output […]

  4. Canon NB-6LH Battery Test Fixture | The Smell of Molten Projects in the Morning Avatar

    […] one of the AA cell packs I’d been using to power the HTs on the bikes, before switching to lithium battery packs. It’s easier to harvest something suitable than to build a new thing, particularly for such a […]